FabDigit

Steel 42CrMoS4 · temper

Steel 42CrMoS4 Annealed

Properties of the Annealed condition, compared with the other 42CrMoS4 tempers.

Pick for heavy machining/deep-hole work or cold forming before final quench and temper.

CNC machiningBudget cost $

What is 42CrMoS4 Annealed?

42CrMoS4 Annealed is 42CrMoS4 in the Annealed temper — pick for heavy machining/deep-hole work or cold forming before final quench and temper. 42CrMoS4 Annealed has a yield strength of 460 MPa (66.7 ksi) and a tensile strength of 700 MPa (102 ksi) — stronger than 56% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi). 42CrMoS4 Annealed has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,416°C (2,581 °F). Q&T is the default condition FabDigit quotes; Annealed is available on request or by drawing note.

Advantages

  • High service temperature — 500°C (932 °F), better than 90% of steel grades
  • Easy to machine — 62/100, better than 89% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades

42CrMoS4 Annealed properties

Typical room-temperature values for 42CrMoS4 Annealed — 15 properties are specific to this condition; the rest are grade-level values shared by every 42CrMoS4 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

42CrMoS4 Annealed has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,416°C (2,581 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,416°C2,581 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

42CrMoS4 Annealed has a yield strength of 460 MPa (66.7 ksi) and a tensile strength of 700 MPa (102 ksi) — stronger than 56% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)700 MPa102 ksi
Yield Strength (0.2% offset)460 MPa66.7 ksi
Elongation at Break18%
Reduction in Area50%
Compressive Strength830 MPa120 ksi
Shear Strength430 MPa62.4 ksi
Fatigue Strength (Endurance Limit)320 MPa46.4 ksi
Fracture Toughness (K_IC)85 MPa·√m77.4 ksi·√in
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell205 HB
Hardness, Rockwell C31 HRC
Hardness, Vickers215 HV

Thermal6

42CrMoS4 Annealed is rated for continuous service to 500°C (932 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 56% of steel grades. Thermal expansion is 11.1 µm/m·K (6.17 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.1 µm/m·K6.2 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)500°C932 °F
Min Service Temperature-40°C-40 °F

Electrical3

42CrMoS4 Annealed conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in moist air and water; attacked by acids and chlorides. Resists dry hydrocarbons, oils and greases. Needs oil, phosphate, zinc/Cr plating, nitriding or paint for service; susceptible to hydrogen embrittlement above ~1000 MPa strength.

Sustainability4

Producing a kilogram of 42CrMoS4 Annealed takes about 34 MJ of energy and emits 2.3 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability6

42CrMoS4 Annealed's machinability is good (62/100, better than 89% of steel grades); weldability fair (40/100); formability fair (50/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityFair40/100
Formability (cold)Fair50/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 42CrMoS4 tempers and conditions

42CrMoS4 is also supplied in 15 other conditions. The full side-by-side table is on the 42CrMoS4 overview.

Working with 42CrMoS4 Annealed

Is 42CrMoS4 easy to machine?

Machines best at 200–260 HB; the 0.02–0.04 % S gives short chips and ~10–15 % better tool life than 42CrMo4 — use coated carbide, rigid setups and reduce speeds sharply above 320 HB.

Can 42CrMoS4 be welded?

Weldable only with care: preheat 250–350 °C, low-hydrogen consumables, interpass control and post-weld temper/stress relief below the last tempering temperature; the sulphur raises hot-cracking risk, so 42CrMo4 (non-resulphurised) is preferred for welded assemblies.

Can 42CrMoS4 be formed, bent or molded?

Hot forge 1100–850 °C then slow-cool or normalize; cold forming only in the annealed/+FP state with generous radii — Q&T material is essentially non-formable.

What surface finishes work on 42CrMoS4?

Takes hard chrome, zinc/zinc-nickel, phosphate, black oxide, nitriding and paint; bake at 190–220 °C after acid pickling/plating to avoid hydrogen embrittlement, and expect fine sulphide streaks on high-polish surfaces.

42CrMoS4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.38 – 0.450.42
Si≤ 0.40.25
Mn0.6 – 0.90.75
P≤ 0.030.02
Sdeliberate S addition for machinability (the 'S' in 42CrMoS4)0.02 – 0.040.03
Cr0.9 – 1.21.05
Mo0.15 – 0.30.22
Febalance

42CrMoS4 Annealed — frequently asked

What is 42CrMoS4 Annealed used for?

42CrMoS4 Annealed is typically used for shafts, bolts and studs. In short: free-cutting Cr-Mo bar.

What is the yield strength of 42CrMoS4 Annealed?

42CrMoS4 Annealed has a typical yield strength of 460 MPa (66.7 ksi) and a tensile strength of 700 MPa (102 ksi) — stronger than 56% of steel grades. Strength varies by condition: see the 16 listed tempers.

Is 42CrMoS4 Annealed easy to machine?

Reasonably — machinability is rated good (62/100, better than 89% of steel grades). Machines best at 200–260 HB; the 0.02–0.04 % S gives short chips and ~10–15 % better tool life than 42CrMo4 — use coated carbide, rigid setups and reduce speeds sharply above 320 HB.

Can 42CrMoS4 Annealed be welded?

With care — weldability is rated fair (40/100). Weldable only with care: preheat 250–350 °C, low-hydrogen consumables, interpass control and post-weld temper/stress relief below the last tempering temperature; the sulphur raises hot-cracking risk, so 42CrMo4 (non-resulphurised) is preferred for welded assemblies.

What surface finishes work on 42CrMoS4 Annealed?

Takes hard chrome, zinc/zinc-nickel, phosphate, black oxide, nitriding and paint; bake at 190–220 °C after acid pickling/plating to avoid hydrogen embrittlement, and expect fine sulphide streaks on high-polish surfaces.

Can 42CrMoS4 Annealed be formed, bent or molded?

Hot forge 1100–850 °C then slow-cool or normalize; cold forming only in the annealed/+FP state with generous radii — Q&T material is essentially non-formable.

What is the maximum service temperature of 42CrMoS4 Annealed?

42CrMoS4 Annealed is rated for continuous use to about 500°C (932 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 42CrMoS4 Annealed?

Yes — 42CrMoS4 Annealed is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10083-3 Steels for quenching and tempering — Part 3: Alloy steelsCEN (2006)
  2. EN 10277 / EN 10278 bright steel product standardsCEN (2018)
  3. GB/T 3077 (42CrMo)SAC (2015)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, SteelsASM International (1990)
  5. ASM Handbook Vol. 19 — Fatigue and FractureASM International (1996)
  6. 1.7225 / 1.7227 (42CrMo4, 42CrMoS4) engineering steel datasheetsOvako / Böhler / Deutsche Edelstahlwerke (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.