FabDigit

Steel 42CrMoS4 · heat-treated state

Steel 42CrMoS4 +AC

Properties of the +AC condition, compared with the other 42CrMoS4 tempers.

Sub-critical/spheroidizing anneal that converts the pearlitic carbides to globular form, giving the softest, most machinable and most cold-formable state of 1.7227 (typically ≤ 241 HB).

CNC machiningBudget cost $

What is 42CrMoS4 +AC?

42CrMoS4 +AC is 42CrMoS4 heat treated to +AC — sub-critical/spheroidizing anneal that converts the pearlitic carbides to globular form, giving the softest, most machinable and most cold-formable state of 1.7227 (typically ≤ 241 HB). 42CrMoS4 +AC has a yield strength of 440 MPa (63.8 ksi) and a tensile strength of 680 MPa (98.6 ksi) — stronger than 51% of steel grades. Elongation at break is 22% and the elastic modulus is 210 GPa (30.5 Msi). 42CrMoS4 +AC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). Q&T is the default condition FabDigit quotes; +AC is available on request or by drawing note.

Advantages

  • Easy to machine — 65/100, better than 93% of steel grades

42CrMoS4 +AC properties

Typical room-temperature values for 42CrMoS4 +AC — 37 properties are specific to this condition; the rest are grade-level values shared by every 42CrMoS4 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

42CrMoS4 +AC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

42CrMoS4 +AC has a yield strength of 440 MPa (63.8 ksi) and a tensile strength of 680 MPa (98.6 ksi) — stronger than 51% of steel grades. Elongation at break is 22% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)680 MPa98.6 ksi
Yield Strength (0.2% offset)440 MPa63.8 ksi
Elongation at Break22%
Reduction in Area55%
Compressive Strength445 MPa64.5 ksi
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)310 MPa45 ksi
Fracture Toughness (K_IC)85 MPa·√m77.4 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell195 HB
Hardness, Rockwell C31 HRC
Hardness, Vickers205 HV

Thermal6

42CrMoS4 +AC is rated for continuous service to 400°C (752 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

42CrMoS4 +AC conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), better than 75% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistancePoor15/100
Chemical Resistance SummaryNo inherent corrosion resistance; rusts in humid air and is attacked by dilute acids and salt solutions. Protect with oil, phosphate, zinc plate or paint.

Sustainability4

Producing a kilogram of 42CrMoS4 +AC takes about 30 MJ of energy and emits 2.1 kg of CO₂ — more than 55% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water55 L/kg6.6 gal/lb
Typical Recycled Content30%

Manufacturability6

42CrMoS4 +AC's machinability is good (65/100, better than 93% of steel grades); weldability fair (35/100); formability good (55/100).

MachinabilityGood65/100
Machinability Rating (AISI 1212 = 100 %)72%
WeldabilityFair35/100
Formability (cold)Good55/100
Brazeability / SolderabilityFair50/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 42CrMoS4 tempers and conditions

42CrMoS4 is also supplied in 15 other conditions. The full side-by-side table is on the 42CrMoS4 overview.

Working with 42CrMoS4 +AC

Is 42CrMoS4 easy to machine?

Machines best at 200–260 HB; the 0.02–0.04 % S gives short chips and ~10–15 % better tool life than 42CrMo4 — use coated carbide, rigid setups and reduce speeds sharply above 320 HB.

Can 42CrMoS4 be welded?

Weldable only with care: preheat 250–350 °C, low-hydrogen consumables, interpass control and post-weld temper/stress relief below the last tempering temperature; the sulphur raises hot-cracking risk, so 42CrMo4 (non-resulphurised) is preferred for welded assemblies.

Can 42CrMoS4 be formed, bent or molded?

Hot forge 1100–850 °C then slow-cool or normalize; cold forming only in the annealed/+FP state with generous radii — Q&T material is essentially non-formable.

What surface finishes work on 42CrMoS4?

Takes hard chrome, zinc/zinc-nickel, phosphate, black oxide, nitriding and paint; bake at 190–220 °C after acid pickling/plating to avoid hydrogen embrittlement, and expect fine sulphide streaks on high-polish surfaces.

42CrMoS4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.38 – 0.450.42
Si≤ 0.40.25
Mn0.6 – 0.90.75
P≤ 0.030.02
Sdeliberate S addition for machinability (the 'S' in 42CrMoS4)0.02 – 0.040.03
Cr0.9 – 1.21.05
Mo0.15 – 0.30.22
Febalance

42CrMoS4 +AC — frequently asked

What is 42CrMoS4 +AC used for?

42CrMoS4 +AC is typically used for shafts, bolts and studs. In short: free-cutting Cr-Mo bar.

What is the yield strength of 42CrMoS4 +AC?

42CrMoS4 +AC has a typical yield strength of 440 MPa (63.8 ksi) and a tensile strength of 680 MPa (98.6 ksi) — stronger than 51% of steel grades. Strength varies by condition: see the 16 listed tempers.

Is 42CrMoS4 +AC easy to machine?

Reasonably — machinability is rated good (65/100, better than 93% of steel grades). Machines best at 200–260 HB; the 0.02–0.04 % S gives short chips and ~10–15 % better tool life than 42CrMo4 — use coated carbide, rigid setups and reduce speeds sharply above 320 HB.

Can 42CrMoS4 +AC be welded?

With care — weldability is rated fair (35/100). Weldable only with care: preheat 250–350 °C, low-hydrogen consumables, interpass control and post-weld temper/stress relief below the last tempering temperature; the sulphur raises hot-cracking risk, so 42CrMo4 (non-resulphurised) is preferred for welded assemblies.

What surface finishes work on 42CrMoS4 +AC?

Takes hard chrome, zinc/zinc-nickel, phosphate, black oxide, nitriding and paint; bake at 190–220 °C after acid pickling/plating to avoid hydrogen embrittlement, and expect fine sulphide streaks on high-polish surfaces.

Can 42CrMoS4 +AC be formed, bent or molded?

Hot forge 1100–850 °C then slow-cool or normalize; cold forming only in the annealed/+FP state with generous radii — Q&T material is essentially non-formable.

What is the maximum service temperature of 42CrMoS4 +AC?

42CrMoS4 +AC is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 42CrMoS4 +AC?

Yes — 42CrMoS4 +AC is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10083-3 Steels for quenching and tempering — Part 3: Alloy steelsCEN (2006)
  2. EN 10277 / EN 10278 bright steel product standardsCEN (2018)
  3. GB/T 3077 (42CrMo)SAC (2015)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, SteelsASM International (1990)
  5. ASM Handbook Vol. 19 — Fatigue and FractureASM International (1996)
  6. 1.7225 / 1.7227 (42CrMo4, 42CrMoS4) engineering steel datasheetsOvako / Böhler / Deutsche Edelstahlwerke (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.