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Aluminum 5754 · temper

Aluminum 5754-H24

Properties of the H24 condition, compared with the other 5754 tempers.

Common half-hard temper for tread plate, vehicle panels and brackets needing strength plus some bendability.

What is 5754-H24?

5754-H24 is 5754 in the H24 temper — common half-hard temper for tread plate, vehicle panels and brackets needing strength plus some bendability. 5754-H24 has a yield strength of 180 MPa (26.1 ksi) and a tensile strength of 260 MPa (37.7 ksi) — weaker than 54% of aluminum grades. Elongation at break is 10% and the elastic modulus is 70 GPa (10.2 Msi). 5754-H24 has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 600°C (1,112 °F).

Advantages

  • Readily welded — 92/100, better than 95% of aluminum grades
  • Good corrosion resistance — 76/100, better than 90% of aluminum grades
  • Forms and bends easily — 62/100, better than 78% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades

5754-H24 properties

Typical room-temperature values for 5754-H24 — 8 properties are specific to this condition; the rest are grade-level values shared by every 5754 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

5754-H24 has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 600°C (1,112 °F).

Density2.67 g/cm³0.1 lb/in³
Melting Point (Solidus)600°C1,112 °F
Liquidus Temperature645°C1,193 °F

Mechanical10

5754-H24 has a yield strength of 180 MPa (26.1 ksi) and a tensile strength of 260 MPa (37.7 ksi) — weaker than 54% of aluminum grades. Elongation at break is 10% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)260 MPa37.7 ksi
Yield Strength (0.2% offset)180 MPa26.1 ksi
Elongation at Break10%
Shear Strength158 MPa22.9 ksi
Fatigue Strength (Endurance Limit)120 MPa17.4 ksi
Hardness, Brinell72 HB

Thermal6

5754-H24 is rated for continuous service to 65°C (149 °F). It conducts heat at 147 W/m·K (84.9 BTU/hr·ft·°F), better than 55% of aluminum grades. Thermal expansion is 23.7 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity147 W/m·K84.9 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.7 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-196°C-321 °F

Electrical3

5754-H24 conducts electricity at 35 % IACS, better than 52% of aluminum grades.

Electrical Conductivity35 % IACS
Electrical Resistivity4.9×10⁻⁸ Ω·m1.93 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (76/100), better than 90% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.86 V
Corrosion ResistanceVery good76/100
Chemical Resistance SummaryVery good in marine and industrial atmospheres, seawater and neutral waters; resists mild alkalis better than most Al alloys but is attacked by strong acids, strong caustics and mercury salts; avoid prolonged exposure above ~80 °C to prevent Mg-rich grain-boundary sensitization.

Sustainability4

Producing a kilogram of 5754-H24 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 50%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content50%

Manufacturability7

5754-H24's machinability is fair (50/100, worse than 65% of aluminum grades); weldability excellent (92/100); formability good (62/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent92/100
Formability (cold)Good62/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood60/100
Anodizing Responsegood — clear/protective and hard anodizing work well; decorative bright anodizing can show slight grey cast and Mg2Si streaking, chemical/caustic etch finishes are excellent

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 5754 tempers and conditions

5754 is also supplied in 15 other conditions. The full side-by-side table is on the 5754 overview.

Working with 5754-H24

Is 5754 easy to machine?

Machines like soft 5xxx: use sharp polished-flute carbide, high rake, high speed and flood coolant or mist to stop built-up edge; harder H24–H38 tempers chip much cleaner than O.

Can 5754 be welded?

Excellent for MIG/TIG, FSW, resistance and laser welding with 5356 or 5183 filler (never 4043-type Al-Si with high-Mg base); as-welded joint strength approaches O-temper base metal.

Can 5754 be formed, bent or molded?

Very good cold formability in O/H111 (deep drawing, hemming, stretch forming); keep bend radii larger and expect springback in H24 and above, and watch for Lüders/stretcher-strain marks on visible O-temper panels.

What surface finishes work on 5754?

Takes clear and hard anodizing well and is a good base for chemical conversion, e-coat and paint; brushed/etched finishes are excellent, bright decorative anodizing can appear slightly grey.

5754 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mg2.6 – 3.63.1
MnMn+Cr must be 0.10–0.6≤ 0.50.2
CrMn+Cr must be 0.10–0.6≤ 0.30.05
Fe≤ 0.40.25
Si≤ 0.40.2
Cu≤ 0.10.03
Zn≤ 0.20.05
Ti≤ 0.150.02
Others (each)total others max 0.15≤ 0.05
Alremainder, ~95.5–96.5%balance

5754-H24 — frequently asked

What is 5754-H24 used for?

5754-H24 is typically used for automotive inner body panels, floor and tread plate, marine and vehicle sheet panels, welded pressure vessel shells, truck and trailer body panels and riveted sheet-metal enclosures. In short: auto body / structural sheet.

What is the yield strength of 5754-H24?

5754-H24 has a typical yield strength of 180 MPa (26.1 ksi) and a tensile strength of 260 MPa (37.7 ksi) — weaker than 54% of aluminum grades. Strength varies by condition: see the 16 listed tempers.

Is 5754-H24 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 65% of aluminum grades). Machines like soft 5xxx: use sharp polished-flute carbide, high rake, high speed and flood coolant or mist to stop built-up edge; harder H24–H38 tempers chip much cleaner than O.

Can 5754-H24 be welded?

Yes — weldability is rated excellent (92/100). Excellent for MIG/TIG, FSW, resistance and laser welding with 5356 or 5183 filler (never 4043-type Al-Si with high-Mg base); as-welded joint strength approaches O-temper base metal.

What surface finishes work on 5754-H24?

Takes clear and hard anodizing well and is a good base for chemical conversion, e-coat and paint; brushed/etched finishes are excellent, bright decorative anodizing can appear slightly grey.

Can 5754-H24 be formed, bent or molded?

Very good cold formability in O/H111 (deep drawing, hemming, stretch forming); keep bend radii larger and expect springback in H24 and above, and watch for Lüders/stretcher-strain marks on visible O-temper panels.

What is the maximum service temperature of 5754-H24?

5754-H24 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5754-H24?

Yes — 5754-H24 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 573-3 — Aluminium and aluminium alloys, chemical composition of wrought productsCEN (2019)
  2. EN 485-2 — Aluminium sheet, strip and plate: mechanical propertiesCEN (2021)
  3. International Alloy Designations and Chemical Composition Limits (Teal Sheets)The Aluminum Association (2018)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: MaterialsASM International (2005)
  6. EN AW-5754 (AlMg3) rolled products datasheetConstellium / Aleris rolled products (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.