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Aluminum 5652 · temper

Aluminum 5652-O

Properties of the O condition, compared with the other 5652 tempers.

Pick for maximum formability — deep drawing, spinning and tight-radius bending of tank heads.

What is 5652-O?

5652-O is 5652 in the O temper — pick for maximum formability — deep drawing, spinning and tight-radius bending of tank heads. 5652-O has a yield strength of 90 MPa (13.1 ksi) and a tensile strength of 195 MPa (28.3 ksi) — weaker than 87% of aluminum grades. Elongation at break is 25% and the elastic modulus is 70.3 GPa (10.2 Msi). 5652-O has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 607°C (1,125 °F).

Advantages

  • Good corrosion resistance — 82/100, better than 99% of aluminum grades
  • Readily welded — 92/100, better than 95% of aluminum grades
  • Ductile — tolerates forming and impact — 25%, better than 94% of aluminum grades
  • Forms and bends easily — 92/100, better than 94% of aluminum grades
  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Low strength — 90 MPa (13.1 ksi), worse than 87% of aluminum grades
  • Difficult to machine — 40/100, worse than 80% of aluminum grades

5652-O properties

Typical room-temperature values for 5652-O — 12 properties are specific to this condition; the rest are grade-level values shared by every 5652 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

5652-O has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 607°C (1,125 °F).

Density2.68 g/cm³0.1 lb/in³
Melting Point (Solidus)607°C1,125 °F
Liquidus Temperature650°C1,202 °F

Mechanical10

5652-O has a yield strength of 90 MPa (13.1 ksi) and a tensile strength of 195 MPa (28.3 ksi) — weaker than 87% of aluminum grades. Elongation at break is 25% and the elastic modulus is 70.3 GPa (10.2 Msi).

Elastic (Young's) Modulus70.3 GPa10.2 Msi
Shear Modulus25.9 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)195 MPa28.3 ksi
Yield Strength (0.2% offset)90 MPa13.1 ksi
Elongation at Break25%
Shear Strength125 MPa18.1 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Hardness, Brinell47 HB

Thermal6

5652-O is rated for continuous service to 175°C (347 °F). It conducts heat at 138 W/m·K (79.7 BTU/hr·ft·°F), worse than 55% of aluminum grades. Thermal expansion is 23.8 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity138 W/m·K79.7 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.8 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-270°C-454 °F

Electrical3

5652-O conducts electricity at 35 % IACS, better than 52% of aluminum grades.

Electrical Conductivity35 % IACS
Electrical Resistivity4.93×10⁻⁸ Ω·m1.94 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 99% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryExcellent in marine atmosphere, seawater and concentrated hydrogen peroxide (low Cu/Fe/Mn limits reduce H2O2 decomposition); resists mild alkalis and most organics; attacked by strong acids, strong caustics and mercury salts.

Sustainability4

Producing a kilogram of 5652-O takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability7

5652-O's machinability is fair (40/100, worse than 80% of aluminum grades); weldability excellent (92/100); formability excellent (92/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent92/100
Formability (cold)Excellent92/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood65/100
Anodizing Responsegood — clear and hardcoat anodize readily; Mg content gives a slightly grey/smoky tone, chemical brightening less bright than 5657/6463

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 5652 tempers and conditions

5652 is also supplied in 7 other conditions. The full side-by-side table is on the 5652 overview.

Working with 5652-O

Is 5652 easy to machine?

Gummy Al-Mg chip — use sharp polished high-rake carbide, high speed, generous lubricant to avoid built-up edge; better finish in H34/H38 than O.

Can 5652 be welded?

Excellent GTAW/GMAW with ER5356 or ER5654 filler (ER5654 preferred for peroxide/high-temperature service); HAZ reverts toward O strength, so design welds to annealed properties.

Can 5652 be formed, bent or molded?

Very good cold formability in O and H32; allow generous bend radii in H36/H38 and consider interstage annealing at 345 °C for deep draws.

What surface finishes work on 5652?

Anodizes well (clear/hardcoat, slightly grey tone); passivation and scrupulous cleaning are mandatory for hydrogen-peroxide tank interiors; paints and conversion coatings adhere readily.

5652 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mg2.2 – 2.82.5
Cr0.15 – 0.350.25
Si+Fecombined limit, tighter than 5052≤ 0.4
Curestricted to limit H2O2 decomposition≤ 0.04
Mnrestricted for peroxide service≤ 0.01
Zn≤ 0.1
Others (each)≤ 0.05
Others (total)≤ 0.15
Albalance

5652-O — frequently asked

What is 5652-O used for?

5652-O is typically used for hydrogen peroxide storage tanks, rocket propellant and oxidiser tanks, chemical transport vessels, oxidiser piping and fittings, tank heads and bulkheads and marine sheet-metal parts. In short: hydrogen peroxide-grade 5052.

What is the yield strength of 5652-O?

5652-O has a typical yield strength of 90 MPa (13.1 ksi) and a tensile strength of 195 MPa (28.3 ksi) — weaker than 87% of aluminum grades. Strength varies by condition: see the 8 listed tempers.

Is 5652-O easy to machine?

Not especially — machinability is rated fair (40/100, worse than 80% of aluminum grades). Gummy Al-Mg chip — use sharp polished high-rake carbide, high speed, generous lubricant to avoid built-up edge; better finish in H34/H38 than O.

Can 5652-O be welded?

Yes — weldability is rated excellent (92/100). Excellent GTAW/GMAW with ER5356 or ER5654 filler (ER5654 preferred for peroxide/high-temperature service); HAZ reverts toward O strength, so design welds to annealed properties.

What surface finishes work on 5652-O?

Anodizes well (clear/hardcoat, slightly grey tone); passivation and scrupulous cleaning are mandatory for hydrogen-peroxide tank interiors; paints and conversion coatings adhere readily.

Can 5652-O be formed, bent or molded?

Very good cold formability in O and H32; allow generous bend radii in H36/H38 and consider interstage annealing at 345 °C for deep draws.

What is the maximum service temperature of 5652-O?

5652-O is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5652-O?

Yes — 5652-O is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. ASTM B209 — Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  3. EN 573-3 / EN 485-2 Aluminium and aluminium alloys — chemical composition and mechanical properties of sheetCEN (2019)
  4. ASM Handbook Vol. 2: Properties and Selection — Nonferrous AlloysASM International (1990)
  5. MMPDS Metallic Materials Properties Development and StandardizationFAA/Battelle (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.