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Steel TRIP Steel · finish state

Steel TRIP Steel Galvanized

Properties of the Galvanized condition, compared with the other TRIP Steel tempers.

Pick for automotive body-in-white parts needing cathodic corrosion protection; zinc layer applied in the continuous anneal/galvanizing line.

Sheet metalStandard cost $$

What is TRIP Steel Galvanized?

TRIP Steel Galvanized is TRIP Steel supplied in the Galvanized condition — pick for automotive body-in-white parts needing cathodic corrosion protection; zinc layer applied in the continuous anneal/galvanizing line. TRIP Steel Galvanized has a yield strength of 500 MPa (72.5 ksi) and a tensile strength of 815 MPa (118 ksi) — stronger than 63% of steel grades. Elongation at break is 24% and the elastic modulus is 205 GPa (29.7 Msi). TRIP Steel Galvanized has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F). CR is the default condition FabDigit quotes; Galvanized is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 35/100, better than 97% of steel grades
  • Forms and bends easily — 70/100, better than 85% of steel grades

Limitations

  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Hard to polish — 45/100, worse than 84% of steel grades
  • Poor heat conductor — 30 W/m·K (17.3 BTU/hr·ft·°F), worse than 83% of steel grades
  • Difficult to machine — 35/100, worse than 83% of steel grades

TRIP Steel Galvanized properties

Typical room-temperature values for TRIP Steel Galvanized — 9 properties are specific to this condition; the rest are grade-level values shared by every TRIP Steel temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

TRIP Steel Galvanized has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical13

TRIP Steel Galvanized has a yield strength of 500 MPa (72.5 ksi) and a tensile strength of 815 MPa (118 ksi) — stronger than 63% of steel grades. Elongation at break is 24% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)815 MPa118 ksi
Yield Strength (0.2% offset)500 MPa72.5 ksi
Elongation at Break24%
Shear Strength510 MPa74 ksi
Fatigue Strength (Endurance Limit)370 MPa53.7 ksi
Hardness, Brinell242 HB
Hardness, Rockwell B100 HRB
Hardness, Rockwell C24 HRC
Hardness, Vickers252 HV

Thermal6

TRIP Steel Galvanized is rated for continuous service to 200°C (392 °F). It conducts heat at 30 W/m·K (17.3 BTU/hr·ft·°F), worse than 83% of steel grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity30 W/m·K17.3 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-60°C-76 °F

Electrical2

TRIP Steel Galvanized has an electrical resistivity of 2.3×10⁻⁷ Ω·m.

Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseferromagnetic (ferrite/martensite matrix; retained austenite fraction is paramagnetic and is often measured magnetically)

Chemical & Environmental3

Corrosion resistance is fair (35/100), better than 97% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.65 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, attacked by acids and chlorides; must be zinc coated, phosphated or e-coated. High-Si TRIP grades are also sensitive to hydrogen pickling and to delayed cracking in stretched/deformed zones.

Sustainability4

Producing a kilogram of TRIP Steel Galvanized takes about 30 MJ of energy and emits 2.3 kg of CO₂ — more than 55% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability7

TRIP Steel Galvanized's machinability is fair (35/100, worse than 83% of steel grades); weldability good (55/100); formability very good (70/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityGood55/100
Formability (cold)Very good70/100
Brazeability / SolderabilityGood55/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use zinc coating, phosphate + e-coat or paint

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other TRIP Steel tempers and conditions

TRIP Steel is also supplied in 8 other conditions. The full side-by-side table is on the TRIP Steel overview.

Working with TRIP Steel Galvanized

Is TRIP Steel easy to machine?

Rarely machined; if drilling/trimming is needed use rigid setups, carbide or coated carbide, low speed and high feed — the retained austenite transforms and work-hardens the cut surface, and laser or waterjet trimming is usually preferred.

Can TRIP Steel be welded?

Resistance spot welding is standard but needs higher electrode force, pulsed or stepped current and possible post-pulse tempering; high Si/Al and C give hard, notch-sensitive nuggets, and laser or MAG welds show HAZ softening plus loss of TRIP effect.

Can TRIP Steel be formed, bent or molded?

Cold stamp with high-n TRIP behaviour: good stretch and deep draw, but plan for high forming loads, strong springback compensation, generous die radii and hole-expansion/delayed-cracking checks on sheared edges.

What surface finishes work on TRIP Steel?

Supply zinc-coated (GI/GA/EG) or phosphate + e-coat; bare TRIP rusts quickly, and paint-bake cycles (~170 °C/20 min) give a useful bake-hardening yield increase rather than harm.

TRIP Steel chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cstabilizes retained austenite0.12 – 0.250.2
Sisuppresses carbide precipitation during bainitic hold; complicates galvanizing0.5 – 2.21.5
Mnhardenability and austenite stabilization1.2 – 2.51.8
Alpartial Si substitute in galvanizable TRIP grades0.02 – 20.05
PEN 10338 limit; sometimes used as carbide suppressor≤ 0.120.02
S≤ 0.020.01
Nbmicroalloy grain refiner (optional)≤ 0.090.03
Tioptional≤ 0.120.02
Voptional≤ 0.2
Cr+Mooptional, retards pearlite≤ 0.50.1
Febalance

TRIP Steel Galvanized — frequently asked

What is TRIP Steel Galvanized used for?

TRIP Steel Galvanized is typically used for B-pillar reinforcements, crash structures and front rails, bumper beams, cross members, seat frames and rocker and floor reinforcements. In short: crash-grade TRIP sheet.

What is the yield strength of TRIP Steel Galvanized?

TRIP Steel Galvanized has a typical yield strength of 500 MPa (72.5 ksi) and a tensile strength of 815 MPa (118 ksi) — stronger than 63% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is TRIP Steel Galvanized easy to machine?

Not especially — machinability is rated fair (35/100, worse than 83% of steel grades). Rarely machined; if drilling/trimming is needed use rigid setups, carbide or coated carbide, low speed and high feed — the retained austenite transforms and work-hardens the cut surface, and laser or waterjet trimming is usually preferred.

Can TRIP Steel Galvanized be welded?

Yes — weldability is rated good (55/100). Resistance spot welding is standard but needs higher electrode force, pulsed or stepped current and possible post-pulse tempering; high Si/Al and C give hard, notch-sensitive nuggets, and laser or MAG welds show HAZ softening plus loss of TRIP effect.

What surface finishes work on TRIP Steel Galvanized?

Supply zinc-coated (GI/GA/EG) or phosphate + e-coat; bare TRIP rusts quickly, and paint-bake cycles (~170 °C/20 min) give a useful bake-hardening yield increase rather than harm.

Can TRIP Steel Galvanized be formed, bent or molded?

Cold stamp with high-n TRIP behaviour: good stretch and deep draw, but plan for high forming loads, strong springback compensation, generous die radii and hole-expansion/delayed-cracking checks on sheared edges.

What is the maximum service temperature of TRIP Steel Galvanized?

TRIP Steel Galvanized is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between TRIP Steel-CR and TRIP Steel TRIP980?

CR is the default condition — standard stocked condition: cold rolled annealed TRIP sheet without metallic coating, for painted/e-coated interior structure and for lab or prototype forming trials. TRIP980: highest TRIP strength class for anti-intrusion members; expect reduced elongation, higher springback and tighter spot-welding limits. Yield strength is 490 MPa in CR versus 640 MPa in TRIP980.

Can FabDigit make parts in TRIP Steel Galvanized?

Yes — TRIP Steel Galvanized is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10338 — Hot rolled and cold rolled uncoated products of multiphase steels for cold formingCEN (2015)
  2. VDA 239-100 — Sheet steel for cold forming (CR450Y780T-TR etc.)VDA (2016)
  3. Advanced High-Strength Steels Application Guidelines v7WorldAutoSteel (2021)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance AlloysASM International (1990)
  5. TRIP 690 / TRIP 780 cold rolled steel datasheetsArcelorMittal / thyssenkrupp Steel (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.