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Steel SUJ2 · heat-treated state

Steel SUJ2 Bainite Hardened

Properties of the Bainite Hardened condition, compared with the other SUJ2 tempers.

Specified for large or shock-loaded bearing rings needing compressive surface stress, better toughness and lower distortion than martensitic hardening.

CNC machiningSheet metalStandard cost $$

What is SUJ2 Bainite Hardened?

SUJ2 Bainite Hardened is SUJ2 heat treated to Bainite Hardened — specified for large or shock-loaded bearing rings needing compressive surface stress, better toughness and lower distortion than martensitic hardening. SUJ2 Bainite Hardened has a yield strength of 1,800 MPa (261 ksi) and a tensile strength of 2,100 MPa (305 ksi) — stronger than 99% of steel grades. Elongation at break is 3% and the elastic modulus is 210 GPa (30.5 Msi). SUJ2 Bainite Hardened has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,425°C (2,597 °F). Annealed is the default condition FabDigit quotes; Bainite Hardened is available on request or by drawing note.

Advantages

  • High strength — 1,800 MPa (261 ksi), better than 99% of steel grades
  • Polishes to a fine finish — 85/100, better than 99% of steel grades

Limitations

  • Difficult to machine — 9/100, worse than 100% of steel grades
  • Limited ductility — 3%, worse than 99% of steel grades
  • Limited service temperature — 180°C (356 °F), worse than 98% of steel grades
  • Difficult to weld — 12/100, worse than 96% of steel grades

SUJ2 Bainite Hardened properties

Typical room-temperature values for SUJ2 Bainite Hardened — 10 properties are specific to this condition; the rest are grade-level values shared by every SUJ2 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

SUJ2 Bainite Hardened has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.81 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,460°C2,660 °F

Mechanical15

SUJ2 Bainite Hardened has a yield strength of 1,800 MPa (261 ksi) and a tensile strength of 2,100 MPa (305 ksi) — stronger than 99% of steel grades. Elongation at break is 3% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)2,100 MPa305 ksi
Yield Strength (0.2% offset)1,800 MPa261 ksi
Elongation at Break3%
Reduction in Area45%
Compressive Strength450 MPa65.3 ksi
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)900 MPa131 ksi
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell192 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers680 HV

Thermal6

SUJ2 Bainite Hardened is rated for continuous service to 180°C (356 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 11.9 µm/m·K (6.61 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.9 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-40°C-40 °F

Electrical3

SUJ2 Bainite Hardened conducts electricity at 7 % IACS, worse than 74% of steel grades.

Electrical Conductivity7 % IACS
Electrical Resistivity2.5×10⁻⁷ Ω·m9.84 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts readily in humid air and water; requires oil, phosphate or plating protection. Not resistant to acids, chlorides or condensate; only slightly better than plain carbon steel due to 1.5 % Cr.

Sustainability4

Producing a kilogram of SUJ2 Bainite Hardened takes about 30 MJ of energy and emits 2.3 kg of CO₂ — more than 55% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water55 L/kg6.6 gal/lb
Typical Recycled Content30%

Manufacturability8

SUJ2 Bainite Hardened's machinability is not recommended (9/100, worse than 100% of steel grades); weldability not recommended (12/100); formability fair (35/100).

MachinabilityNot recommended9/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityNot recommended12/100
Formability (cold)Fair35/100
CastabilityPoor30/100
Brazeability / SolderabilityFair35/100
PolishabilityExcellent85/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphating, chrome or nickel plating instead.

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other SUJ2 tempers and conditions

SUJ2 is also supplied in 6 other conditions. The full side-by-side table is on the SUJ2 overview.

Working with SUJ2 Bainite Hardened

Is SUJ2 easy to machine?

Machine only in the spheroidize-annealed state (≈40 % of AISI 1212) with rigid setups and carbide tooling; hardened 60+ HRC parts require grinding, honing or CBN hard turning.

Can SUJ2 be welded?

Essentially not weldable — high carbon equivalent causes quench cracking; if unavoidable, preheat 300–400 °C and post-weld temper immediately.

Can SUJ2 be formed, bent or molded?

Cold heading and ring rolling are done from spheroidized stock; hot work 1050–850 °C followed by slow cooling and spheroidize annealing to avoid carbide network.

What surface finishes work on SUJ2?

No anodizing; protect with oil, phosphate, black oxide or thin hard chrome/nickel plating (bake to avoid hydrogen embrittlement), and superfinish raceways for low friction.

SUJ2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CJIS G 4805 SUJ20.95 – 1.11
Si0.15 – 0.350.25
Mn≤ 0.50.35
P≤ 0.03
S≤ 0.03
Cr1.3 – 1.61.45
Ni≤ 0.25
Cu≤ 0.25
Mo≤ 0.08
Otypical clean-steel oxygen limit for bearing quality≤ 0
Febalance

SUJ2 Bainite Hardened — frequently asked

What is SUJ2 Bainite Hardened used for?

SUJ2 Bainite Hardened is typically used for ball bearing rings and balls, roller bearings and rollers, precision shafts and spindles, linear guide rails, cam followers and gauges and measuring blocks. In short: premium bearing tool steel.

What is the yield strength of SUJ2 Bainite Hardened?

SUJ2 Bainite Hardened has a typical yield strength of 1,800 MPa (261 ksi) and a tensile strength of 2,100 MPa (305 ksi) — stronger than 99% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is SUJ2 Bainite Hardened easy to machine?

Not especially — machinability is rated not recommended (9/100, worse than 100% of steel grades). Machine only in the spheroidize-annealed state (≈40 % of AISI 1212) with rigid setups and carbide tooling; hardened 60+ HRC parts require grinding, honing or CBN hard turning.

Can SUJ2 Bainite Hardened be welded?

Not readily — weldability is rated not recommended (12/100). Essentially not weldable — high carbon equivalent causes quench cracking; if unavoidable, preheat 300–400 °C and post-weld temper immediately.

What surface finishes work on SUJ2 Bainite Hardened?

No anodizing; protect with oil, phosphate, black oxide or thin hard chrome/nickel plating (bake to avoid hydrogen embrittlement), and superfinish raceways for low friction.

Can SUJ2 Bainite Hardened be formed, bent or molded?

Cold heading and ring rolling are done from spheroidized stock; hot work 1050–850 °C followed by slow cooling and spheroidize annealing to avoid carbide network.

What is the maximum service temperature of SUJ2 Bainite Hardened?

SUJ2 Bainite Hardened is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in SUJ2 Bainite Hardened?

Yes — SUJ2 Bainite Hardened is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. JIS G 4805 High carbon chromium bearing steelsJISC (2019)
  2. GB/T 18254 High-carbon chromium bearing steelSAC (2016)
  3. ASTM A295 Standard Specification for High-Carbon Anti-Friction Bearing SteelASTM (2020)
  4. EN ISO 683-17 (100Cr6) Heat-treatable steels — ball and roller bearing steelsISO (2014)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance AlloysASM International (1990)
  6. ASM Handbook Vol.16 — MachiningASM International (1989)
  7. 100Cr6 / SUJ2 bearing steel datasheetOvako / Böhler (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.