Steel Maraging 250 · print state
Steel Maraging 250-HIP
Properties of the HIP condition, compared with the other Maraging 250 tempers.
Use when internal porosity and fatigue scatter in printed or cast parts must be closed out; leaves the alloy soft and ready for aging.
What is Maraging 250-HIP?
Maraging 250-HIP is Maraging 250 in the HIP condition — use when internal porosity and fatigue scatter in printed or cast parts must be closed out; leaves the alloy soft and ready for aging. Maraging 250-HIP has a yield strength of 800 MPa (116 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 86% of steel grades. Elongation at break is 16% and the elastic modulus is 181 GPa (26.3 Msi). Maraging 250-HIP has a density of 8 g/cm³ (0.289 lb/in³), heavier than 95% of steel grades. It melts at 1,413°C (2,575 °F). Annealed is the default condition FabDigit quotes; HIP is available on request or by drawing note.
Advantages
- Polishes to a fine finish — 85/100, better than 99% of steel grades
- Good corrosion resistance — 25/100, better than 91% of steel grades
- High strength — 800 MPa (116 ksi), better than 86% of steel grades
- Readily welded — 80/100, better than 80% of steel grades
Limitations
- High embodied carbon — 7 kg CO₂/kg, worse than 98% of steel grades
- Low stiffness — 181 GPa (26.3 Msi), worse than 96% of steel grades
- Low electrical conductivity — 2.7 % IACS, worse than 96% of steel grades
- Poor heat conductor — 25.5 W/m·K (14.7 BTU/hr·ft·°F), worse than 87% of steel grades
Maraging 250-HIP properties
Typical room-temperature values for Maraging 250-HIP — 8 properties are specific to this condition; the rest are grade-level values shared by every Maraging 250 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.
Physical3
Maraging 250-HIP has a density of 8 g/cm³ (0.289 lb/in³), heavier than 95% of steel grades. It melts at 1,413°C (2,575 °F).
Mechanical15
Maraging 250-HIP has a yield strength of 800 MPa (116 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 86% of steel grades. Elongation at break is 16% and the elastic modulus is 181 GPa (26.3 Msi).
Thermal6
Maraging 250-HIP is rated for continuous service to 400°C (752 °F). It conducts heat at 25.5 W/m·K (14.7 BTU/hr·ft·°F), worse than 87% of steel grades. Thermal expansion is 10.1 µm/m·K (5.61 µin/in·°F).
Electrical3
Maraging 250-HIP conducts electricity at 2.7 % IACS, worse than 96% of steel grades.
Chemical & Environmental3
Corrosion resistance is poor (25/100), better than 91% of steel grades.
Sustainability4
Producing a kilogram of Maraging 250-HIP takes about 90 MJ of energy and emits 7 kg of CO₂ — more than 98% of steel grades. Typical recycled content is 30%.
Manufacturability8
Maraging 250-HIP's machinability is fair (45/100, worse than 65% of steel grades); weldability very good (80/100); formability good (55/100).
Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.
Other Maraging 250 tempers and conditions
Maraging 250 is also supplied in 5 other conditions. The full side-by-side table is on the Maraging 250 overview.
- AnnealedDefaultStandard as-supplied condition for bar, plate and sheet: soft and tough for machining, forming and welding before aging.810 MPa yield · 30 HRC
- AgedPick for the final service condition: ~1750–1800 MPa with high toughness and almost no distortion or scale from the age cycle.1,730 MPa yield · 50 HRC
- As PrintedGreen additive condition: usable strength but residual stress and anisotropy; normally aged or solution-treated + aged before service.950 MPa yield · 34 HRC
- HIPUse when internal porosity and fatigue scatter in printed or cast parts must be closed out; leaves the alloy soft and ready for aging.800 MPa yield · 30 HRC
Working with Maraging 250-HIP
Is Maraging 250 easy to machine?
Machine in the annealed condition with sharp carbide tooling, rigid setups and generous coolant (about 45 % of 1212); finish-machine before the 480 °C age, which causes only ~0.05 % predictable shrinkage.
Can Maraging 250 be welded?
Excellent — GTAW/EBW with matching filler, no preheat, low interpass heat and no hydrogen concern; age the weldment after welding to restore joint strength.
Can Maraging 250 be formed, bent or molded?
Cold-form, spin or deep-draw only in the annealed state; hot work 900–1200 °C and always re-solution anneal at ~815 °C before aging.
What surface finishes work on Maraging 250?
Cannot be anodized; protect the Cr-free surface by nickel or cadmium plating, nitriding (which the age cycle can share), black oxide or paint — it polishes to a mirror finish for die and mold work.
Maraging 250 chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| Ni | 17 – 19 | 18 |
| Co | 7 – 8.5 | 7.8 |
| Mo | 4.6 – 5.2 | 4.9 |
| Tiprimary age-hardening addition (Ni3Ti) | 0.3 – 0.5 | 0.4 |
| Al | 0.05 – 0.15 | 0.1 |
| Ckept low for toughness | ≤ 0.03 | 0.02 |
| Si | ≤ 0.1 | 0.05 |
| Mn | ≤ 0.1 | 0.05 |
| S | ≤ 0.01 | 0 |
| P | ≤ 0.01 | 0.01 |
| Bgrain-refining addition, optional | ≤ 0 | 0 |
| Zroptional | ≤ 0.02 | 0.01 |
| Caoptional | ≤ 0.05 | 0.02 |
| Fe | balance | — |
Maraging 250-HIP — frequently asked
What is Maraging 250-HIP used for?
Maraging 250-HIP is typically used for rocket motor cases, centrifuge rotors, aerospace structural fittings, die-casting and injection mould inserts, high-load shafts and couplings and load cells and flexures. In short: premium aerospace maraging bar.
What is the yield strength of Maraging 250-HIP?
Maraging 250-HIP has a typical yield strength of 800 MPa (116 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 86% of steel grades. Strength varies by condition: see the 6 listed tempers.
Is Maraging 250-HIP easy to machine?
Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Machine in the annealed condition with sharp carbide tooling, rigid setups and generous coolant (about 45 % of 1212); finish-machine before the 480 °C age, which causes only ~0.05 % predictable shrinkage.
Can Maraging 250-HIP be welded?
Yes — weldability is rated very good (80/100). Excellent — GTAW/EBW with matching filler, no preheat, low interpass heat and no hydrogen concern; age the weldment after welding to restore joint strength.
What surface finishes work on Maraging 250-HIP?
Cannot be anodized; protect the Cr-free surface by nickel or cadmium plating, nitriding (which the age cycle can share), black oxide or paint — it polishes to a mirror finish for die and mold work.
Can Maraging 250-HIP be formed, bent or molded?
Cold-form, spin or deep-draw only in the annealed state; hot work 900–1200 °C and always re-solution anneal at ~815 °C before aging.
What is the maximum service temperature of Maraging 250-HIP?
Maraging 250-HIP is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
What is the difference between Maraging 250 Annealed and Maraging 250 Aged?
Annealed is the default condition — standard as-supplied condition for bar, plate and sheet: soft and tough for machining, forming and welding before aging. Aged: pick for the final service condition: ~1750–1800 MPa with high toughness and almost no distortion or scale from the age cycle. Yield strength is 810 MPa in Annealed versus 1,730 MPa in Aged.
Can FabDigit make parts in Maraging 250-HIP?
Yes — Maraging 250-HIP is available for CNC machining, sheet metal and 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.
Sources
- AMS 6512 — Steel, Maraging, Bars, Forgings, 18Ni-8Co-5Mo (250 grade) — SAE International (2018)
- MIL-S-46850 — Steel, Bar, Plate, Sheet, Maraging, 18 Ni — US DoD (1991)
- ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys (Maraging Steels) — ASM International (1990)
- Vascomax C250 / Maraging C250 alloy datasheet — Carpenter Technology (2023)
- MMPDS-2023 typical property tables, 18Ni maraging steels — Battelle/FAA (2023)
- Maraging steel LPBF process and property data — EOS / SLM Solutions (2022)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.