FabDigit

Steel AR500 · grade

Steel AR500F

Properties of the AR500F condition, compared with the other AR500 tempers.

Pick when the 500 HB plate must be press-braked or must survive impact as well as sliding wear.

What is AR500F?

AR500F is AR500 in the AR500F grade — pick when the 500 HB plate must be press-braked or must survive impact as well as sliding wear. AR500F has a yield strength of 1,380 MPa (200 ksi) and a tensile strength of 1,650 MPa (239 ksi) — stronger than 96% of steel grades. Elongation at break is 11% and the elastic modulus is 205 GPa (29.7 Msi). AR500F has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). Q&T is the default condition FabDigit quotes; AR500F is available on request or by drawing note.

Advantages

  • High strength — 1,380 MPa (200 ksi), better than 96% of steel grades

Limitations

  • Difficult to machine — 12/100, worse than 99% of steel grades
  • Limited ductility — 11%, worse than 89% of steel grades
  • Low fracture toughness — 50 MPa·√m (45.5 ksi·√in), worse than 87% of steel grades
  • Limited service temperature — 250°C (482 °F), worse than 85% of steel grades

AR500F properties

Typical room-temperature values for AR500F — 8 properties are specific to this condition; the rest are grade-level values shared by every AR500 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

AR500F has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

AR500F has a yield strength of 1,380 MPa (200 ksi) and a tensile strength of 1,650 MPa (239 ksi) — stronger than 96% of steel grades. Elongation at break is 11% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,650 MPa239 ksi
Yield Strength (0.2% offset)1,380 MPa200 ksi
Elongation at Break11%
Reduction in Area30%
Compressive Strength1,400 MPa203 ksi
Shear Strength1,000 MPa145 ksi
Fatigue Strength (Endurance Limit)700 MPa102 ksi
Fracture Toughness (K_IC)50 MPa·√m45.5 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell500 HB
Hardness, Rockwell C50 HRC
Hardness, Vickers525 HV

Thermal6

AR500F is rated for continuous service to 250°C (482 °F). It conducts heat at 40 W/m·K (23.1 BTU/hr·ft·°F), worse than 64% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity40 W/m·K23.1 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-40°C-40 °F

Electrical3

AR500F conducts electricity at 7.5 % IACS, worse than 68% of steel grades.

Electrical Conductivity7.5 % IACS
Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (13/100), better than 66% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended13/100
Chemical Resistance SummaryNo inherent corrosion resistance; rusts in humid, wet or chloride service and must be painted, galvanised (with care for hydrogen/temperature) or run wet-sacrificially. Resists dry abrasive media well; avoid acids and standing water.

Sustainability4

Producing a kilogram of AR500F takes about 30 MJ of energy and emits 2.3 kg of CO₂ — more than 55% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water55 L/kg6.6 gal/lb
Typical Recycled Content25%

Manufacturability5

AR500F's machinability is not recommended (12/100, worse than 99% of steel grades); weldability fair (50/100); formability poor (28/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityFair50/100
Formability (cold)Poor28/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other AR500 tempers and conditions

AR500 is also supplied in 2 other conditions. The full side-by-side table is on the AR500 overview.

Working with AR500F

Is AR500 easy to machine?

Treat as 50 HRC tool steel: rigid setup, negative-rake carbide or CBN, low speed/heavy feed, flood coolant — drilling and tapping are usually replaced by plasma/laser holes or pre-drilled soft inserts.

Can AR500 be welded?

Weldable with low-hydrogen or austenitic consumables; preheat 100–200 °C by thickness, control interpass ≤250 °C and heat input, and expect a softened HAZ — never place welds in the primary wear path.

Can AR500 be formed, bent or molded?

Cold bending only with generous radii (about 4–6× thickness, bend axis transverse to rolling direction) and de-burred, crack-free edges; hot forming above ~250 °C destroys the hardness.

What surface finishes work on AR500?

Not anodisable; blast and prime/paint or use thermal-spray/hardfacing overlays for corrosion protection — avoid hot-dip galvanising and electroplating without hydrogen-embrittlement precautions.

AR500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cproprietary; brand-to-brand variation0.26 – 0.330.3
Mn0.8 – 1.71.3
Si0.15 – 0.70.4
P≤ 0.030.01
Smax; low-S for formable variants≤ 0.010
Cr0.4 – 1.50.9
Niused in thicker plate for hardenability/toughness≤ 1.50.4
Mo0.15 – 0.60.35
Bboron-treated for through-hardening5×10⁻⁴ – 0.010
Febalance

AR500F — frequently asked

What is AR500F used for?

AR500F is typically used for mining chute and transfer liners, bucket cutting edges and lip protectors, ripper and dozer blade wear strips, ballistic and shooting-target plate, crusher and hopper wear liners and screen and grizzly wear bars. In short: maximum wear life.

What is the yield strength of AR500F?

AR500F has a typical yield strength of 1,380 MPa (200 ksi) and a tensile strength of 1,650 MPa (239 ksi) — stronger than 96% of steel grades. Strength varies by condition: see the 3 listed tempers.

Is AR500F easy to machine?

Not especially — machinability is rated not recommended (12/100, worse than 99% of steel grades). Treat as 50 HRC tool steel: rigid setup, negative-rake carbide or CBN, low speed/heavy feed, flood coolant — drilling and tapping are usually replaced by plasma/laser holes or pre-drilled soft inserts.

Can AR500F be welded?

With care — weldability is rated fair (50/100). Weldable with low-hydrogen or austenitic consumables; preheat 100–200 °C by thickness, control interpass ≤250 °C and heat input, and expect a softened HAZ — never place welds in the primary wear path.

What surface finishes work on AR500F?

Not anodisable; blast and prime/paint or use thermal-spray/hardfacing overlays for corrosion protection — avoid hot-dip galvanising and electroplating without hydrogen-embrittlement precautions.

Can AR500F be formed, bent or molded?

Cold bending only with generous radii (about 4–6× thickness, bend axis transverse to rolling direction) and de-burred, crack-free edges; hot forming above ~250 °C destroys the hardness.

What is the maximum service temperature of AR500F?

AR500F is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AR500 Q&T and AR500F?

Q&T is the default condition — standard stocked condition — through-hardened wear plate for liners, chutes, blades and target plate. AR500F: pick when the 500 HB plate must be press-braked or must survive impact as well as sliding wear. Yield strength is 1,350 MPa in Q&T versus 1,380 MPa in AR500F.

Can FabDigit make parts in AR500F?

Yes — AR500F is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Abrasion-resistant quenched & tempered plate, 500 HB class (AR500 / NM500 / Hardox 500 class datasheets)Various plate mills (2023)
  2. ASM Handbook Vol.1: Properties and Selection — Irons, Steels, and High-Performance AlloysASM International (1990)
  3. ASM Handbook Vol.19: Fatigue and FractureASM International (1996)
  4. ASTM E140 Hardness Conversion Tables for MetalsASTM (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.