FabDigit

Steel A572 Gr 42 · heat-treated state

Steel A572 Gr 42 Normalized

Properties of the Normalized condition, compared with the other A572 Gr 42 tempers.

Order normalized plate when uniform fine grain and better low-temperature Charpy toughness are required (cold-climate bridges, pressure-retaining or impact-tested applications).

What is A572 Gr 42 Normalized?

A572 Gr 42 Normalized is A572 Gr 42 heat treated to Normalized — order normalized plate when uniform fine grain and better low-temperature Charpy toughness are required (cold-climate bridges, pressure-retaining or impact-tested applications). A572 Gr 42 Normalized has a yield strength of 330 MPa (47.9 ksi) and a tensile strength of 470 MPa (68.2 ksi) — weaker than 78% of steel grades. Elongation at break is 28% and the elastic modulus is 200 GPa (29 Msi). A572 Gr 42 Normalized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,460°C (2,660 °F). HR is the default condition FabDigit quotes; Normalized is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 28%, better than 88% of steel grades
  • Forms and bends easily — 70/100, better than 85% of steel grades
  • Easy to machine — 60/100, better than 83% of steel grades
  • Readily welded — 85/100, better than 83% of steel grades
  • High electrical conductivity — 10 % IACS, better than 82% of steel grades

Limitations

  • Hard to polish — 40/100, worse than 96% of steel grades
  • Low strength — 330 MPa (47.9 ksi), worse than 78% of steel grades

A572 Gr 42 Normalized properties

Typical room-temperature values for A572 Gr 42 Normalized — 14 properties are specific to this condition; the rest are grade-level values shared by every A572 Gr 42 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

A572 Gr 42 Normalized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,460°C (2,660 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,460°C2,660 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical16

A572 Gr 42 Normalized has a yield strength of 330 MPa (47.9 ksi) and a tensile strength of 470 MPa (68.2 ksi) — weaker than 78% of steel grades. Elongation at break is 28% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)470 MPa68.2 ksi
Yield Strength (0.2% offset)330 MPa47.9 ksi
Elongation at Break28%
Reduction in Area55%
Compressive Strength320 MPa46.4 ksi
Shear Strength275 MPa39.9 ksi
Fatigue Strength (Endurance Limit)210 MPa30.5 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB
Hardness, Vickers147 HV

Thermal6

A572 Gr 42 Normalized is rated for continuous service to 400°C (752 °F). It conducts heat at 48 W/m·K (27.7 BTU/hr·ft·°F), better than 79% of steel grades. Thermal expansion is 11.7 µm/m·K (6.5 µin/in·°F).

Thermal Conductivity48 W/m·K27.7 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.7 µm/m·K6.5 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-45°C-49 °F

Electrical3

A572 Gr 42 Normalized conducts electricity at 10 % IACS, better than 82% of steel grades.

Electrical Conductivity10 % IACS
Electrical Resistivity1.9×10⁻⁷ Ω·m7.48 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.65 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air, rain and chlorides; needs paint, metallizing or galvanizing. Acceptable in dry indoor air, oils and neutral concrete embedment; attacked by acids and by ammonium/chloride salt solutions.

Sustainability4

Producing a kilogram of A572 Gr 42 Normalized takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content40%

Manufacturability7

A572 Gr 42 Normalized's machinability is good (60/100, better than 83% of steel grades); weldability excellent (85/100); formability very good (70/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)62%
WeldabilityExcellent85/100
Formability (cold)Very good70/100
Brazeability / SolderabilityGood55/100
PolishabilityFair40/100
Anodizing Responsen/a — ferrous alloy; use paint, hot-dip galvanizing, zinc-rich primer or phosphate + e-coat

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other A572 Gr 42 tempers and conditions

A572 Gr 42 is also supplied in 4 other conditions. The full side-by-side table is on the A572 Gr 42 overview.

Working with A572 Gr 42 Normalized

Is A572 Gr 42 easy to machine?

Machines like a soft low-carbon steel — gummy chips and built-up edge; use positive rake, sharp coated carbide, high feed and coolant; normalized or cold-drawn stock gives better finish than as-rolled.

Can A572 Gr 42 be welded?

Prequalified in AWS D1.1 with E70XX/ER70S-X consumables; low carbon equivalent means little or no preheat below ~38 mm, but keep hydrogen low and avoid excessive heat input to preserve the fine-grain toughness.

Can A572 Gr 42 be formed, bent or molded?

Good cold bending and press braking if bend radii follow A6/A572 minimums (bend transverse to rolling direction, remove flame-cut hardened edges); hot forming above ~650 °C partly removes microalloy strengthening.

What surface finishes work on A572 Gr 42?

No anodizing — protect by blast + zinc-rich or epoxy primer, hot-dip galvanizing (watch Si level for coating thickness), or metallizing; mill scale must be removed for durable paint adhesion.

A572 Gr 42 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CGr 42 maximum per ASTM A572≤ 0.210.16
Mnmax 1.35 for Gr 42≤ 1.351.05
Si0.40 max (plates ≤ 38 mm may be lower)≤ 0.40.25
P≤ 0.040.02
S≤ 0.050.02
NbType 1 (columbium) microalloy addition0.01 – 0.050.03
VType 2; Type 3 uses Nb+V with Nb ≤0.05, V ≤0.11, total ≤0.150.01 – 0.150.05
TiType 5 (Ti) option, 0.006–0.04 typical when used≤ 0.15
Nwhen V is used, V:N ratio ≥ 4:1 required≤ 0.02
Cuonly when copper-bearing steel is specified≥ 0.20.25
Febalance

A572 Gr 42 Normalized — frequently asked

What is A572 Gr 42 Normalized used for?

A572 Gr 42 Normalized is typically used for bridge girders and gusset plates, industrial building framing, crane runway beams, transmission and communication towers, welded base plates and stiffeners and trailer and equipment chassis. In short: HSLA structural plate.

What is the yield strength of A572 Gr 42 Normalized?

A572 Gr 42 Normalized has a typical yield strength of 330 MPa (47.9 ksi) and a tensile strength of 470 MPa (68.2 ksi) — weaker than 78% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is A572 Gr 42 Normalized easy to machine?

Reasonably — machinability is rated good (60/100, better than 83% of steel grades). Machines like a soft low-carbon steel — gummy chips and built-up edge; use positive rake, sharp coated carbide, high feed and coolant; normalized or cold-drawn stock gives better finish than as-rolled.

Can A572 Gr 42 Normalized be welded?

Yes — weldability is rated excellent (85/100). Prequalified in AWS D1.1 with E70XX/ER70S-X consumables; low carbon equivalent means little or no preheat below ~38 mm, but keep hydrogen low and avoid excessive heat input to preserve the fine-grain toughness.

What surface finishes work on A572 Gr 42 Normalized?

No anodizing — protect by blast + zinc-rich or epoxy primer, hot-dip galvanizing (watch Si level for coating thickness), or metallizing; mill scale must be removed for durable paint adhesion.

Can A572 Gr 42 Normalized be formed, bent or molded?

Good cold bending and press braking if bend radii follow A6/A572 minimums (bend transverse to rolling direction, remove flame-cut hardened edges); hot forming above ~650 °C partly removes microalloy strengthening.

What is the maximum service temperature of A572 Gr 42 Normalized?

A572 Gr 42 Normalized is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A572 Gr 42-HR and A572 Gr 42-CD?

HR is the default condition — standard mill condition for structural plate, shapes, sheet piling and bar; pick this for welded structures and general fabrication. CD: cold-finished bar for machined shafts, pins and studs where straightness, size tolerance and a strength bump matter more than ductility. Yield strength is 320 MPa in HR versus 430 MPa in CD.

Can FabDigit make parts in A572 Gr 42 Normalized?

Yes — A572 Gr 42 Normalized is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A572/A572M — High-Strength Low-Alloy Columbium-Vanadium Structural SteelASTM International (2021)
  2. ASTM A6/A6M — General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet PilingASTM International (2019)
  3. AWS D1.1/D1.1M Structural Welding Code — SteelAmerican Welding Society (2020)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (HSLA steels)ASM International (1990)
  5. Steel Construction Manual, 15th ed.AISC (2017)
  6. ICE / worldsteel LCI data for structural steelUniversity of Bath / worldsteel (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.