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Steel 9260 · temper · default condition

Steel 9260 Annealed

Properties of the Annealed condition, compared with the other 9260 tempers.

Pick for machining, cold forming or coiling before hardening; lowest hardness and best tool life.

CNC machiningSheet metalStandard cost $$

What is 9260 Annealed?

9260 Annealed is 9260 in the Annealed temper — pick for machining, cold forming or coiling before hardening; lowest hardness and best tool life. 9260 Annealed has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 770 MPa (112 ksi) — stronger than 53% of steel grades. Elongation at break is 20% and the elastic modulus is 205 GPa (29.7 Msi). 9260 Annealed has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Limitations

  • Limited service temperature — 250°C (482 °F), worse than 85% of steel grades
  • Difficult to weld — 20/100, worse than 84% of steel grades
  • Low electrical conductivity — 6.6 % IACS, worse than 77% of steel grades

9260 Annealed properties

Typical room-temperature values for 9260 Annealed — 11 properties are specific to this condition; the rest are grade-level values shared by every 9260 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

9260 Annealed has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,465°C2,669 °F

Mechanical14

9260 Annealed has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 770 MPa (112 ksi) — stronger than 53% of steel grades. Elongation at break is 20% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)770 MPa112 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break20%
Reduction in Area42%
Shear Strength500 MPa72.5 ksi
Fatigue Strength (Endurance Limit)370 MPa53.7 ksi
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell220 HB
Hardness, Rockwell B97 HRB
Hardness, Vickers230 HV

Thermal6

9260 Annealed is rated for continuous service to 250°C (482 °F). It conducts heat at 43 W/m·K (24.8 BTU/hr·ft·°F), better than 51% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity43 W/m·K24.8 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-40°C-40 °F

Electrical3

9260 Annealed conducts electricity at 6.6 % IACS, worse than 77% of steel grades.

Electrical Conductivity6.6 % IACS
Electrical Resistivity2.6×10⁻⁷ Ω·m10.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (11/100), worse than 73% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended11/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and rapidly in salt spray; requires oil, phosphate, paint, powder coat or Zn/Zn-Ni plating. Hydrogen embrittlement is a real risk after acid pickling or electroplating at high hardness — bake immediately.

Sustainability4

Producing a kilogram of 9260 Annealed takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability8

9260 Annealed's machinability is fair (45/100, worse than 65% of steel grades); weldability poor (20/100); formability fair (45/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityPoor20/100
Formability (cold)Fair45/100
CastabilityPoor30/100
Brazeability / SolderabilityFair35/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use phosphating, black oxide, zinc or Zn-Ni plating instead

Common Calculations5

Specific Strength (UTS / density)calculated98 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated494 kJ/m³
Thermal Diffusivitycalculated11.5 mm²/s
Thermal Shock Resistance Indexcalculated14

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 9260 tempers and conditions

9260 is also supplied in 9 other conditions. The full side-by-side table is on the 9260 overview.

Working with 9260 Annealed

Is 9260 easy to machine?

Machine only in the annealed/spheroidised state (~55 % of 1212) with rigid setups and sharp carbide; above 45 HRC use grinding, EDM or CBN turning.

Can 9260 be welded?

Poor weldability — carbon equivalent ≈0.9; if unavoidable, preheat 300–400 °C, low-hydrogen consumables, immediate post-weld temper, and accept loss of spring temper in the HAZ.

Can 9260 be formed, bent or molded?

Hot form or coil at 900–1000 °C, or cold coil in the annealed condition then oil quench from 860–880 °C and temper 400–500 °C; protect against decarburisation with controlled atmosphere or salt bath.

What surface finishes work on 9260?

No native corrosion resistance: shot peen then phosphate + oil, paint/powder coat, or Zn/Zn-Ni plate with a 190–220 °C hydrogen-relief bake; do not anodize.

9260 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE/AISI 9260 heat analysis0.56 – 0.640.6
Siprincipal strengthening/solid-solution element1.8 – 2.22
Mn0.75 – 10.87
P≤ 0.04
S≤ 0.04
Febalance

9260 Annealed — frequently asked

What is 9260 Annealed used for?

9260 Annealed is typically used for automotive leaf springs, coil springs, torsion bars, heavy-truck suspension springs, spring clips and retaining clips and agricultural tines and harrow springs. In short: premium spring bar.

What is the yield strength of 9260 Annealed?

9260 Annealed has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 770 MPa (112 ksi) — stronger than 53% of steel grades. Strength varies by condition: see the 10 listed tempers.

Is 9260 Annealed easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Machine only in the annealed/spheroidised state (~55 % of 1212) with rigid setups and sharp carbide; above 45 HRC use grinding, EDM or CBN turning.

Can 9260 Annealed be welded?

Not readily — weldability is rated poor (20/100). Poor weldability — carbon equivalent ≈0.9; if unavoidable, preheat 300–400 °C, low-hydrogen consumables, immediate post-weld temper, and accept loss of spring temper in the HAZ.

What surface finishes work on 9260 Annealed?

No native corrosion resistance: shot peen then phosphate + oil, paint/powder coat, or Zn/Zn-Ni plate with a 190–220 °C hydrogen-relief bake; do not anodize.

Can 9260 Annealed be formed, bent or molded?

Hot form or coil at 900–1000 °C, or cold coil in the annealed condition then oil quench from 860–880 °C and temper 400–500 °C; protect against decarburisation with controlled atmosphere or salt bath.

What is the maximum service temperature of 9260 Annealed?

9260 Annealed is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 9260 Annealed?

Yes — 9260 Annealed is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy SteelsSAE International (2021)
  2. ASTM A29/A29M — General Requirements for Steel Bars, Carbon and Alloy, Hot-WroughtASTM (2020)
  3. GB/T 1222 — (60Si2Mn)SAC (2016)
  4. JIS G 4801 — Spring steels (SUP7)JSA (2011)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance AlloysASM International (1990)
  6. ASM Handbook Vol.4 — Heat TreatingASM International (1991)
  7. SAE HS-788 Spring Design ManualSAE International (1996)
  8. Mysteel / SMM (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.