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Steel 42CrMo4 · heat-treated state

Steel 42CrMo4 Normalized

Properties of the Normalized condition, compared with the other 42CrMo4 tempers.

Uniform fine-grain structure for forgings and weld fabrications before final quench and temper.

CNC machiningSheet metalStandard cost $$

What is 42CrMo4 Normalized?

42CrMo4 Normalized is 42CrMo4 heat treated to Normalized — uniform fine-grain structure for forgings and weld fabrications before final quench and temper. 42CrMo4 Normalized has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 79% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi). 42CrMo4 Normalized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). HR is the default condition FabDigit quotes; Normalized is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 70/100, better than 87% of steel grades
  • High strength — 650 MPa (94.3 ksi), better than 79% of steel grades

42CrMo4 Normalized properties

Typical room-temperature values for 42CrMo4 Normalized — 10 properties are specific to this condition; the rest are grade-level values shared by every 42CrMo4 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

42CrMo4 Normalized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

42CrMo4 Normalized has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 79% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)650 MPa94.3 ksi
Elongation at Break18%
Reduction in Area47%
Compressive Strength560 MPa81.2 ksi
Shear Strength510 MPa74 ksi
Fatigue Strength (Endurance Limit)480 MPa69.6 ksi
Fracture Toughness (K_IC)75 MPa·√m68.3 ksi·√in
Charpy V-Notch Impact (RT)50 J36.9 ft·lbf
Hardness, Brinell300 HB
Hardness, Rockwell C30 HRC
Hardness, Vickers258 HV

Thermal6

42CrMo4 Normalized is rated for continuous service to 400°C (752 °F). It conducts heat at 42.6 W/m·K (24.6 BTU/hr·ft·°F), better than 50% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity42.6 W/m·K24.6 BTU/hr·ft·°F
Specific Heat Capacity473 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

42CrMo4 Normalized conducts electricity at 7.8 % IACS, worse than 58% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts readily in humid air, water and chlorides; no useful resistance to acids. Requires oiling, phosphating, zinc plating, paint or nitriding; susceptible to hydrogen embrittlement above ~1000 MPa strength and to sulphide stress cracking in sour service unless hardness is capped (≤22 HRC per NACE MR0175).

Sustainability4

Producing a kilogram of 42CrMo4 Normalized takes about 30 MJ of energy and emits 2.2 kg of CO₂ — more than 55% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

42CrMo4 Normalized's machinability is fair (45/100, worse than 65% of steel grades); weldability fair (35/100); formability fair (35/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityFair35/100
Formability (cold)Fair35/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphating, zinc/hard-chrome plating or nitriding instead

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 42CrMo4 tempers and conditions

42CrMo4 is also supplied in 16 other conditions. The full side-by-side table is on the 42CrMo4 overview.

Working with 42CrMo4 Normalized

Is 42CrMo4 easy to machine?

Machine annealed (≤241 HB) or at 28–32 HRC with rigid setups, coated carbide, 80–160 m/min and generous coolant; above 40 HRC switch to CBN/ceramic or grinding.

Can 42CrMo4 be welded?

Weldable with low-hydrogen consumables but requires 200–350 °C preheat, controlled interpass temperature and post-weld temper at 550–650 °C to avoid HAZ cracking.

Can 42CrMo4 be formed, bent or molded?

Hot forge 1100–850 °C then normalize; cold forming only in the annealed condition with generous radii — springback and cracking are high at ≥250 HB.

What surface finishes work on 42CrMo4?

No anodizing; protect with black oxide, phosphate + oil, zinc or hard-chrome plate, or nitride; polishes well to a mirror finish in the Q&T condition but rusts if left bare.

42CrMo4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.38 – 0.450.42
Si≤ 0.40.25
Mn0.6 – 0.90.75
P≤ 0.03
S42CrMo4; ≤0.005 for 42CrMoS4 grade the range is 0.020–0.040≤ 0.04
Cr0.9 – 1.21.05
Mo0.15 – 0.30.22
Febalance

42CrMo4 Normalized — frequently asked

What is 42CrMo4 Normalized used for?

42CrMo4 Normalized is typically used for drive shafts and axles, gears and pinions, forged industrial parts, hydraulic cylinder rods, high-strength bolts and studs and crankshafts. In short: european Cr-Mo machining bar.

What is the yield strength of 42CrMo4 Normalized?

42CrMo4 Normalized has a typical yield strength of 650 MPa (94.3 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 79% of steel grades. Strength varies by condition: see the 17 listed tempers.

Is 42CrMo4 Normalized easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Machine annealed (≤241 HB) or at 28–32 HRC with rigid setups, coated carbide, 80–160 m/min and generous coolant; above 40 HRC switch to CBN/ceramic or grinding.

Can 42CrMo4 Normalized be welded?

With care — weldability is rated fair (35/100). Weldable with low-hydrogen consumables but requires 200–350 °C preheat, controlled interpass temperature and post-weld temper at 550–650 °C to avoid HAZ cracking.

What surface finishes work on 42CrMo4 Normalized?

No anodizing; protect with black oxide, phosphate + oil, zinc or hard-chrome plate, or nitride; polishes well to a mirror finish in the Q&T condition but rusts if left bare.

Can 42CrMo4 Normalized be formed, bent or molded?

Hot forge 1100–850 °C then normalize; cold forming only in the annealed condition with generous radii — springback and cracking are high at ≥250 HB.

What is the maximum service temperature of 42CrMo4 Normalized?

42CrMo4 Normalized is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 42CrMo4-HR and 42CrMo4-QT1100?

HR is the default condition — cheapest stock form for parts that will be heat treated after rough machining. QT1100: maximum standard Q&T class; highest strength but lowest toughness and highest cracking sensitivity. Yield strength is 550 MPa in HR versus 980 MPa in QT1100.

Can FabDigit make parts in 42CrMo4 Normalized?

Yes — 42CrMo4 Normalized is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10083-3 — Steels for quenching and tempering, alloy steelsCEN (2006)
  2. GB/T 3077 — Alloy structural steels (42CrMo)SAC (2015)
  3. ASTM A29/A29M and SAE J404 (4140)ASTM / SAE (2020)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance AlloysASM International (1990)
  5. ASM Handbook Vol.19 — Fatigue and FractureASM International (1996)
  6. 42CrMo4 / 1.7225 alloy steel datasheetOvako / Böhler / Dörrenberg (typical mill data) (2023)
  7. 42CrMoMysteel / 1688 (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.