FabDigit

Steel 38CrMoAl · hardness band

Steel 38CrMoAl Q&T 28-32 HRC

Properties of the Q&T 28-32 HRC condition, compared with the other 38CrMoAl tempers.

Order this when a machinable but strong core hardness must be guaranteed before nitriding.

CNC machiningSheet metalStandard cost $$

What is 38CrMoAl Q&T 28-32 HRC?

38CrMoAl Q&T 28-32 HRC is 38CrMoAl heat treated to Q&T 28-32 HRC — order this when a machinable but strong core hardness must be guaranteed before nitriding. 38CrMoAl Q&T 28-32 HRC has a yield strength of 830 MPa (120 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 87% of steel grades. Elongation at break is 17% and the elastic modulus is 210 GPa (30.5 Msi). 38CrMoAl Q&T 28-32 HRC has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F). Q&T is the default condition FabDigit quotes; Q&T 28-32 HRC is available on request or by drawing note.

Advantages

  • High service temperature — 500°C (932 °F), better than 90% of steel grades
  • High strength — 830 MPa (120 ksi), better than 87% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades

Limitations

  • Difficult to weld — 18/100, worse than 87% of steel grades
  • Limited formability — 20/100, worse than 80% of steel grades

38CrMoAl Q&T 28-32 HRC properties

Typical room-temperature values for 38CrMoAl Q&T 28-32 HRC — 8 properties are specific to this condition; the rest are grade-level values shared by every 38CrMoAl temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

38CrMoAl Q&T 28-32 HRC has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

38CrMoAl Q&T 28-32 HRC has a yield strength of 830 MPa (120 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 87% of steel grades. Elongation at break is 17% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)980 MPa142 ksi
Yield Strength (0.2% offset)830 MPa120 ksi
Elongation at Break17%
Reduction in Area55%
Compressive Strength900 MPa131 ksi
Shear Strength620 MPa89.9 ksi
Fatigue Strength (Endurance Limit)480 MPa69.6 ksi
Fracture Toughness (K_IC)70 MPa·√m63.7 ksi·√in
Charpy V-Notch Impact (RT)85 J62.7 ft·lbf
Hardness, Brinell285 HB
Hardness, Rockwell C30 HRC
Hardness, Vickers325 HV

Thermal6

38CrMoAl Q&T 28-32 HRC is rated for continuous service to 500°C (932 °F). It conducts heat at 36 W/m·K (20.8 BTU/hr·ft·°F), worse than 72% of steel grades. Thermal expansion is 11.8 µm/m·K (6.56 µin/in·°F).

Thermal Conductivity36 W/m·K20.8 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.8 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)500°C932 °F
Min Service Temperature-40°C-40 °F

Electrical3

38CrMoAl Q&T 28-32 HRC conducts electricity at 7.8 % IACS, worse than 58% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (16/100), better than 79% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor16/100
Chemical Resistance SummaryRusts freely in humid air and water; no resistance to acids or chlorides. Nitrided surfaces resist mild atmospheric corrosion somewhat better; oiling, phosphating, blackening or plating is normally required.

Sustainability4

Producing a kilogram of 38CrMoAl Q&T 28-32 HRC takes about 34 MJ of energy and emits 2.4 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

38CrMoAl Q&T 28-32 HRC's machinability is fair (44/100, worse than 71% of steel grades); weldability poor (18/100); formability poor (20/100).

MachinabilityFair44/100
Machinability Rating (AISI 1212 = 100 %)48%
WeldabilityPoor18/100
Formability (cold)Poor20/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use nitriding, phosphating, black oxide or hard chrome instead

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 38CrMoAl tempers and conditions

38CrMoAl is also supplied in 7 other conditions. The full side-by-side table is on the 38CrMoAl overview.

Working with 38CrMoAl Q&T 28-32 HRC

Is 38CrMoAl easy to machine?

Machine in the annealed or Q&T (28–32 HRC) state with rigid setups and coated carbide; leave 0.05–0.15 mm grinding stock because nitriding grows and slightly distorts parts, and never machine the nitrided case except by grinding/lapping.

Can 38CrMoAl be welded?

Effectively non-weldable for service parts — high hardenability plus ~1 % Al causes cracking and hard HAZ; if unavoidable, preheat 300–400 °C, use low-hydrogen matched consumables and re-temper immediately.

Can 38CrMoAl be formed, bent or molded?

Hot forge 1100–850 °C with slow cooling and mandatory normalise/anneal; cold forming is limited to light straightening in the annealed condition.

What surface finishes work on 38CrMoAl?

Gas or ion nitride at 500–540 °C after stress relief for a 0.3–0.6 mm case >900 HV; lap or grind off the brittle white layer, then oil, phosphate, black-oxide or chrome plate since the base steel rusts readily.

38CrMoAl chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.35 – 0.420.38
Si0.2 – 0.450.3
Mn0.3 – 0.60.45
Cr1.35 – 1.651.5
Mo0.15 – 0.250.2
Alforms hard AlN in the nitrided case0.7 – 1.10.9
Niresidual≤ 0.3
Curesidual≤ 0.3
P≤ 0.03
S≤ 0.03
Febalance

38CrMoAl Q&T 28-32 HRC — frequently asked

What is 38CrMoAl Q&T 28-32 HRC used for?

38CrMoAl Q&T 28-32 HRC is typically used for nitrided drive and spindle shafts, gear and pinion surfaces, extruder screws and barrels, hydraulic piston rods, valve stems and spindles and precision gauges and measuring tools. In short: nitridable Cr-Mo-Al bar.

What is the yield strength of 38CrMoAl Q&T 28-32 HRC?

38CrMoAl Q&T 28-32 HRC has a typical yield strength of 830 MPa (120 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 87% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 38CrMoAl Q&T 28-32 HRC easy to machine?

Not especially — machinability is rated fair (44/100, worse than 71% of steel grades). Machine in the annealed or Q&T (28–32 HRC) state with rigid setups and coated carbide; leave 0.05–0.15 mm grinding stock because nitriding grows and slightly distorts parts, and never machine the nitrided case except by grinding/lapping.

Can 38CrMoAl Q&T 28-32 HRC be welded?

Not readily — weldability is rated poor (18/100). Effectively non-weldable for service parts — high hardenability plus ~1 % Al causes cracking and hard HAZ; if unavoidable, preheat 300–400 °C, use low-hydrogen matched consumables and re-temper immediately.

What surface finishes work on 38CrMoAl Q&T 28-32 HRC?

Gas or ion nitride at 500–540 °C after stress relief for a 0.3–0.6 mm case >900 HV; lap or grind off the brittle white layer, then oil, phosphate, black-oxide or chrome plate since the base steel rusts readily.

Can 38CrMoAl Q&T 28-32 HRC be formed, bent or molded?

Hot forge 1100–850 °C with slow cooling and mandatory normalise/anneal; cold forming is limited to light straightening in the annealed condition.

What is the maximum service temperature of 38CrMoAl Q&T 28-32 HRC?

38CrMoAl Q&T 28-32 HRC is rated for continuous use to about 500°C (932 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 38CrMoAl Q&T and 38CrMoAl-HR?

Q&T is the default condition — standard delivery/core condition: tough tempered-sorbite core that will not soften during subsequent nitriding. HR: cheapest mill supply condition for stock that will be fully heat treated by the user. Yield strength is 880 MPa in Q&T versus 600 MPa in HR.

Can FabDigit make parts in 38CrMoAl Q&T 28-32 HRC?

Yes — 38CrMoAl Q&T 28-32 HRC is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. GB/T 3077 Alloy structural steelsSAC (China) (2015)
  2. EN 10085 Nitriding steels — 41CrAlMo7-10 (1.8509)CEN (2001)
  3. ASM Handbook Vol. 1: Properties and Selection — Irons, SteelsASM International (1990)
  4. ASM Handbook Vol. 4A: Steel Heat Treating — NitridingASM International (2013)
  5. Nitriding steel 1.8509 / N135M datasheetBöhler / voestalpine (2020)
  6. 38CrMoAlMysteel / 1688 (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.