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Steel 25CrMo4 · heat-treated state

Steel 25CrMo4 +S

Properties of the +S condition, compared with the other 25CrMo4 tempers.

Soft delivery condition heat treated to a low, uniform hardness so that bar can be cold sheared into billets without cracking.

CNC machiningSheet metalStandard cost $$

What is 25CrMo4 +S?

25CrMo4 +S is 25CrMo4 heat treated to +S — soft delivery condition heat treated to a low, uniform hardness so that bar can be cold sheared into billets without cracking. 25CrMo4 +S has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 67% of steel grades. Elongation at break is 22% and the elastic modulus is 210 GPa (30.5 Msi). 25CrMo4 +S has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). Q&T is the default condition FabDigit quotes; +S is available on request or by drawing note.

Advantages

  • Easy to machine — 60/100, better than 83% of steel grades

25CrMo4 +S properties

Typical room-temperature values for 25CrMo4 +S — 32 properties are specific to this condition; the rest are grade-level values shared by every 25CrMo4 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

25CrMo4 +S has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

25CrMo4 +S has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 67% of steel grades. Elongation at break is 22% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)600 MPa87 ksi
Yield Strength (0.2% offset)380 MPa55.1 ksi
Elongation at Break22%
Reduction in Area58%
Compressive Strength660 MPa95.7 ksi
Shear Strength390 MPa56.6 ksi
Fatigue Strength (Endurance Limit)280 MPa40.6 ksi
Fracture Toughness (K_IC)90 MPa·√m81.9 ksi·√in
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell185 HB
Hardness, Rockwell C28 HRC
Hardness, Vickers195 HV

Thermal6

25CrMo4 +S is rated for continuous service to 400°C (752 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity465 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

25CrMo4 +S conducts electricity at 7.8 % IACS, worse than 58% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (13/100), better than 66% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended13/100
Chemical Resistance SummaryRusts in humid air and water; attacked by acids and chlorides. Resists dry hydrocarbons, oils and hydrogen at moderate temperature (Cr-Mo helps against hydrogen attack); requires paint, phosphate, zinc or Cd/Ni plating in service.

Sustainability4

Producing a kilogram of 25CrMo4 +S takes about 29 MJ of energy and emits 2 kg of CO₂ — less than 53% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)29 MJ/kg12,468 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability6

25CrMo4 +S's machinability is good (60/100, better than 83% of steel grades); weldability good (55/100); formability good (60/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)68%
WeldabilityGood55/100
Formability (cold)Good60/100
Brazeability / SolderabilityGood60/100
PolishabilityGood60/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 25CrMo4 tempers and conditions

25CrMo4 is also supplied in 10 other conditions. The full side-by-side table is on the 25CrMo4 overview.

Working with 25CrMo4 +S

Is 25CrMo4 easy to machine?

Machines like 4130: carbide at 100–160 m/min in Q&T state, rigid setups and positive rake; annealed bar cuts about 70 % of 1212.

Can 25CrMo4 be welded?

Good weldability with low-hydrogen filler (ER80S-D2 / E8018-B2); preheat 150–250 °C on sections above ~10 mm and stress-relieve or re-normalize thick weldments.

Can 25CrMo4 be formed, bent or molded?

Cold bend and roll in +A/+N condition only (generous radii); hot work 850–1100 °C then normalize or re-quench and temper.

What surface finishes work on 25CrMo4?

No inherent corrosion protection — phosphate + paint, zinc or Ni/Cd plating usual; bake after plating to avoid hydrogen embrittlement above ~1000 MPa; polishes to a bright finish.

25CrMo4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.22 – 0.290.25
Si≤ 0.40.25
Mn0.6 – 0.90.75
Cr0.9 – 1.21.05
Mo0.15 – 0.30.22
P0.035 max for some product forms≤ 0.03
S+S variant 0.020–0.040 for machinability≤ 0.04
Febalance

25CrMo4 +S — frequently asked

What is 25CrMo4 +S used for?

25CrMo4 +S is typically used for bolts and high-tensile fasteners, industrial drive shafts, welded tubular frames and structures, hydraulic cylinder components, gear and sprocket blanks and pressure-retaining machined fittings. In short: premium Cr-Mo bar.

What is the yield strength of 25CrMo4 +S?

25CrMo4 +S has a typical yield strength of 380 MPa (55.1 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 67% of steel grades. Strength varies by condition: see the 11 listed tempers.

Is 25CrMo4 +S easy to machine?

Reasonably — machinability is rated good (60/100, better than 83% of steel grades). Machines like 4130: carbide at 100–160 m/min in Q&T state, rigid setups and positive rake; annealed bar cuts about 70 % of 1212.

Can 25CrMo4 +S be welded?

Yes — weldability is rated good (55/100). Good weldability with low-hydrogen filler (ER80S-D2 / E8018-B2); preheat 150–250 °C on sections above ~10 mm and stress-relieve or re-normalize thick weldments.

What surface finishes work on 25CrMo4 +S?

No inherent corrosion protection — phosphate + paint, zinc or Ni/Cd plating usual; bake after plating to avoid hydrogen embrittlement above ~1000 MPa; polishes to a bright finish.

Can 25CrMo4 +S be formed, bent or molded?

Cold bend and roll in +A/+N condition only (generous radii); hot work 850–1100 °C then normalize or re-quench and temper.

What is the maximum service temperature of 25CrMo4 +S?

25CrMo4 +S is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 25CrMo4 +S?

Yes — 25CrMo4 +S is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10083-3 Steels for quenching and tempering — alloy steelsCEN (2006)
  2. EN 10297-1 / EN 10305-1 seamless steel tubes (25CrMo4)CEN (2016)
  3. GB/T 3077 (25CrMo)SAC (2015)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, SteelsASM International (1990)
  5. MMPDS-15 (AISI 4130 mechanical property tables)Battelle/FAA (2020)
  6. 1.7218 / 25CrMo4 alloy steel datasheetBöhler / Ovako (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.