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Stainless Steel AL-6XN · heat-treated state · default condition

Stainless Steel AL-6XN Solution Annealed

Properties of the Solution Annealed condition, compared with the other AL-6XN tempers.

Standard supply condition for plate, sheet, pipe, tube and forgings — maximum corrosion resistance and ductility.

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What is AL-6XN Solution Annealed?

AL-6XN Solution Annealed is AL-6XN heat treated to Solution Annealed — standard supply condition for plate, sheet, pipe, tube and forgings — maximum corrosion resistance and ductility. AL-6XN Solution Annealed has a yield strength of 365 MPa (52.9 ksi) and a tensile strength of 745 MPa (108 ksi) — stronger than 50% of stainless steel grades. Elongation at break is 45% and the elastic modulus is 195 GPa (28.3 Msi). AL-6XN Solution Annealed has a density of 8.06 g/cm³ (0.291 lb/in³), heavier than 98% of stainless steel grades. It melts at 1,320°C (2,408 °F).

Advantages

  • Good corrosion resistance — 88/100, better than 97% of stainless steel grades
  • Polishes to a fine finish — 80/100, better than 89% of stainless steel grades
  • Tough — resists crack growth — 200 MPa·√m (182 ksi·√in), better than 84% of stainless steel grades
  • Ductile — tolerates forming and impact — 45%, better than 76% of stainless steel grades

Limitations

  • Poor heat conductor — 11.5 W/m·K (6.64 BTU/hr·ft·°F), worse than 96% of stainless steel grades
  • Difficult to machine — 25/100, worse than 88% of stainless steel grades
  • High embodied carbon — 6 kg CO₂/kg, worse than 88% of stainless steel grades
  • Low electrical conductivity — 1.9 % IACS, worse than 84% of stainless steel grades

AL-6XN Solution Annealed properties

Typical room-temperature values for AL-6XN Solution Annealed — 11 properties are specific to this condition; the rest are grade-level values shared by every AL-6XN temper. Each bar shows where the value sits among the stainless steel grades in FabDigit's library — further right is higher.

Physical3

AL-6XN Solution Annealed has a density of 8.06 g/cm³ (0.291 lb/in³), heavier than 98% of stainless steel grades. It melts at 1,320°C (2,408 °F).

Density8.06 g/cm³0.29 lb/in³
Melting Point (Solidus)1,320°C2,408 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical15

AL-6XN Solution Annealed has a yield strength of 365 MPa (52.9 ksi) and a tensile strength of 745 MPa (108 ksi) — stronger than 50% of stainless steel grades. Elongation at break is 45% and the elastic modulus is 195 GPa (28.3 Msi).

Elastic (Young's) Modulus195 GPa28.3 Msi
Shear Modulus75 GPa10.9 Msi
Bulk Modulus162 GPa23.5 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)745 MPa108 ksi
Yield Strength (0.2% offset)365 MPa52.9 ksi
Elongation at Break45%
Reduction in Area65%
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Fracture Toughness (K_IC)200 MPa·√m182 ksi·√in
Charpy V-Notch Impact (RT)250 J184 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers190 HV

Thermal6

AL-6XN Solution Annealed is rated for continuous service to 425°C (797 °F). It conducts heat at 11.5 W/m·K (6.64 BTU/hr·ft·°F), worse than 96% of stainless steel grades. Thermal expansion is 15.3 µm/m·K (8.5 µin/in·°F).

Thermal Conductivity11.5 W/m·K6.6 BTU/hr·ft·°F
Specific Heat Capacity456 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.3 µm/m·K8.5 µin/in·°F
Latent Heat of Fusion280 J/g120 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-196°C-321 °F

Electrical3

AL-6XN Solution Annealed conducts electricity at 1.9 % IACS, worse than 84% of stainless steel grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity8.9×10⁻⁷ Ω·m35 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 97% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.08 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryOutstanding in seawater, brine and bleach service; CPT typically >45 °C in ASTM G48A, resists chloride SCC where 316L fails. Good in dilute sulfuric and phosphoric acids; not for hot concentrated HCl, HF or strongly reducing media.

Sustainability4

Producing a kilogram of AL-6XN Solution Annealed takes about 85 MJ of energy and emits 6 kg of CO₂ — more than 91% of stainless steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)85 MJ/kg36,543 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Embodied Water220 L/kg26.4 gal/lb
Typical Recycled Content40%

Manufacturability7

AL-6XN Solution Annealed's machinability is poor (25/100, worse than 88% of stainless steel grades); weldability very good (75/100); formability good (60/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityVery good75/100
Formability (cold)Good60/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good80/100
Anodizing Responsen/a — stainless steel; use passivation (ASTM A967) or electropolishing instead of anodizing

Common Calculations5

Specific Strength (UTS / density)calculated92 kN·m/kg
Specific Stiffness (E / density)calculated24.2 MN·m/kg
Modulus of Resiliencecalculated342 kJ/m³
Thermal Diffusivitycalculated3.1 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other AL-6XN tempers and conditions

AL-6XN is also supplied in 6 other conditions. The full side-by-side table is on the AL-6XN overview.

Working with AL-6XN Solution Annealed

Is AL-6XN easy to machine?

Machines like a nickel alloy: rigid setups, positive-rake sharp carbide, heavy depth of cut, 20–35 m/min, flood coolant — never dwell or rub, since it work-hardens instantly.

Can AL-6XN be welded?

GTAW/GMAW/SMAW with over-alloyed Ni filler (ERNiCrMo-3 / ENiCrMo-3, or ERNiCrMo-10) to offset Mo segregation; low heat input, interpass <100 °C, no preheat, no PWHT normally required.

Can AL-6XN be formed, bent or molded?

Cold forms well but needs ~50% more press force than 304 and generous bend radii; hot work 1150–1200 °C and always re-solution anneal + water quench afterwards.

What surface finishes work on AL-6XN?

Pickle in HNO₃-HF or bead-blast plus passivation to restore the Mo-rich passive film; electropolishing gives the best pitting performance for pharma/seawater service.

AL-6XN chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤ 0.030.02
Mn≤ 20.4
Si≤ 10.4
P≤ 0.040.02
S≤ 0.030
Cr20 – 2220.8
Ni23.5 – 25.524.2
Mo6 – 76.3
N0.18 – 0.250.22
Cu≤ 0.750.2
Febalance, ≈47%balance

AL-6XN Solution Annealed — frequently asked

What is AL-6XN Solution Annealed used for?

AL-6XN Solution Annealed is typically used for seawater cooling pipework, pharmaceutical reactors and vessels, heat exchanger tube and tubesheets, flue-gas desulfurization ducting, desalination plant piping and chemical process tanks. In short: super-austenitic seawater stainless.

What is the yield strength of AL-6XN Solution Annealed?

AL-6XN Solution Annealed has a typical yield strength of 365 MPa (52.9 ksi) and a tensile strength of 745 MPa (108 ksi) — stronger than 50% of stainless steel grades. Strength varies by condition: see the 7 listed tempers.

Is AL-6XN Solution Annealed easy to machine?

Not especially — machinability is rated poor (25/100, worse than 88% of stainless steel grades). Machines like a nickel alloy: rigid setups, positive-rake sharp carbide, heavy depth of cut, 20–35 m/min, flood coolant — never dwell or rub, since it work-hardens instantly.

Can AL-6XN Solution Annealed be welded?

Yes — weldability is rated very good (75/100). GTAW/GMAW/SMAW with over-alloyed Ni filler (ERNiCrMo-3 / ENiCrMo-3, or ERNiCrMo-10) to offset Mo segregation; low heat input, interpass <100 °C, no preheat, no PWHT normally required.

What surface finishes work on AL-6XN Solution Annealed?

Pickle in HNO₃-HF or bead-blast plus passivation to restore the Mo-rich passive film; electropolishing gives the best pitting performance for pharma/seawater service.

Can AL-6XN Solution Annealed be formed, bent or molded?

Cold forms well but needs ~50% more press force than 304 and generous bend radii; hot work 1150–1200 °C and always re-solution anneal + water quench afterwards.

What is the maximum service temperature of AL-6XN Solution Annealed?

AL-6XN Solution Annealed is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AL-6XN Solution Annealed and AL-6XN CW-FH?

Solution Annealed is the default condition — standard supply condition for plate, sheet, pipe, tube and forgings — maximum corrosion resistance and ductility. CW-FH: highest strength condition, for wire, wedge wire screens and spring elements; essentially no formability left. Yield strength is 365 MPa in Solution Annealed versus 1,100 MPa in CW-FH.

Can FabDigit make parts in AL-6XN Solution Annealed?

Yes — AL-6XN Solution Annealed is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. AL-6XN Alloy (UNS N08367) Technical Data SheetATI (Allegheny Technologies) (2020)
  2. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and StripASTM International (2023)
  3. ASTM B688 / B691 / B675 / B676 — UNS N08367 plate, bar, pipe and tubeASTM International (2021)
  4. ASM Handbook Vol.13B — Corrosion: MaterialsASM International (2005)
  5. AL-6XN alloy data and corrosion tablesRolled Alloys (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.