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General Purpose · matrix

General Purpose TPU-ET

Properties of the TPU-ET condition, compared with the other General Purpose grades.

Use where parts see hot water, humidity or microbial attack, or must stay flexible below −40 °C.

Urethane castingBudget cost $

What is General Purpose TPU-ET?

General Purpose TPU-ET is General Purpose in the TPU-ET condition — use where parts see hot water, humidity or microbial attack, or must stay flexible below −40 °C. General Purpose TPU-ET has a tensile strength of 38 MPa (5.51 ksi), weaker than 61% of polyurethane grades. Elongation at break is 560% and the elastic modulus is 0.03 GPa (0.0044 Msi). General Purpose TPU-ET has a density of 1.13 g/cm³ (0.0408 lb/in³), lighter than 54% of polyurethane grades. Its glass-transition temperature is -50°C (-58 °F). GP-A80 is the default condition FabDigit quotes; TPU-ET is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 560%, better than 104% of polyurethane grades
  • Good UV / weathering resistance — 35/100, better than 85% of polyurethane grades

Limitations

  • High mold shrinkage — 1.2%, worse than 98% of polyurethane grades
  • Absorbs moisture — dry before molding — 1%, worse than 91% of polyurethane grades
  • Hard to polish — 30/100, worse than 83% of polyurethane grades
  • Low stiffness — 0.03 GPa (0.0044 Msi), worse than 78% of polyurethane grades
  • Difficult to machine — 45/100, worse than 78% of polyurethane grades

General Purpose TPU-ET properties

Typical room-temperature values for General Purpose TPU-ET — 13 properties are specific to this condition; the rest are grade-level values shared by every General Purpose grade. Each bar shows where the value sits among the polyurethane grades in FabDigit's library — further right is higher.

Physical4

General Purpose TPU-ET has a density of 1.13 g/cm³ (0.0408 lb/in³), lighter than 54% of polyurethane grades. Its glass-transition temperature is -50°C (-58 °F).

Density1.13 g/cm³0.04 lb/in³
Glass Transition (Tg)-50°C-58 °F
Water Absorption (24 h)1%
Water Absorption (Saturation)1.8%

Mechanical9

General Purpose TPU-ET has a tensile strength of 38 MPa (5.51 ksi), weaker than 61% of polyurethane grades. Elongation at break is 560% and the elastic modulus is 0.03 GPa (0.0044 Msi).

Elastic (Young's) Modulus0.03 GPa0 Msi
Poisson's Ratio0.48
Tensile Strength (Ultimate)38 MPa5.5 ksi
Elongation at Break560%
Compressive Strength25 MPa3.6 ksi
Hardness, Shore A85 Shore A
Hardness, Shore D30 Shore D
Tear Strength70 kN/m400 lbf/in
Compression Set (22 h, 70 °C)25%

Thermal8

General Purpose TPU-ET is rated for continuous service to 80°C (176 °F). It conducts heat at 0.22 W/m·K (0.127 BTU/hr·ft·°F), better than 85% of polyurethane grades. Thermal expansion is 180 µm/m·K (100 µin/in·°F).

Thermal Conductivity0.22 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,750 J/kg·K0.42 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)180 µm/m·K100 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-55°C-67 °F
Flammability (UL 94)HB (unmodified general-purpose grades)
Limiting Oxygen Index20%
Max Service Temperature (short-term)120°C248 °F

Electrical7

General Purpose TPU-ET is an electrical insulator with a dielectric strength of 22 kV/mm (558.8 V/mil) and a resistivity of 1×10¹⁰ Ω·m.

Electrical Resistivity1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
Dielectric Strength22 kV/mm559 V/mil
Dielectric Constant (1 MHz)5
Dissipation Factor (1 MHz)0.05
Volume Resistivity1×10¹² Ω·cm
Surface Resistivity1×10¹³ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 83% of polyurethane grades. UV resistance is fair.

Corrosion ResistanceVery good80/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryVery good against mineral oils, greases, aliphatic hydrocarbons, dilute acids and ozone; poor against hot water/steam (polyester types hydrolyse), strong acids and bases, and polar solvents such as ketones, esters, DMF and chlorinated solvents which swell or dissolve it.

Sustainability4

Producing a kilogram of General Purpose TPU-ET takes about 105 MJ of energy and emits 5 kg of CO₂ — more than 63% of polyurethane grades. Typical recycled content is 3%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content3%

Manufacturability4

General Purpose TPU-ET's machinability is fair (45/100, worse than 78% of polyurethane grades).

MachinabilityFair45/100
PolishabilityPoor30/100
Mold Shrinkage1.2%
Mold Temperature (typ.)35°C95 °F

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other General Purpose grades and fills

General Purpose is also supplied in 16 other conditions. The full side-by-side table is on the General Purpose overview.

Working with General Purpose TPU-ET

Is General Purpose easy to machine?

Machines like a tough rubber: use very sharp positive-rake carbide or single-flute tools, high surface speed with low feed pressure, air or water-mist cooling, and support thin walls to avoid deflection and tearing; hard D-scale grades cut almost like a rigid plastic.

Can General Purpose be welded?

Cast (thermoset) PU cannot be welded — join by adhesive bonding with polyurethane/epoxy or cyanoacrylate after abrasion and primer; TPU grades weld well by hot-plate, HF/ultrasonic and hot-air methods.

Can General Purpose be formed, bent or molded?

Open-cast, centrifugal or RIM processing of prepolymer at 70–110 °C mould temperature with post-cure 8–16 h at 100 °C; TPU is injection-moulded or extruded at 185–225 °C melt and must be dried 2–3 h at 80–100 °C to avoid hydrolysis and bubbles.

What surface finishes work on General Purpose?

Not platable or anodizable; parts are usually used as-cast or ground/lathe-finished, and can be painted with 2K polyurethane paints after solvent wipe and light abrasion — adhesion to metal cores requires blasting plus a PU bonding primer.

General Purpose chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
MDI (4,4'-diphenylmethane diisocyanate)TDI or aliphatic HDI/H12MDI used in some grades20 – 4030
chain extender (1,4-butanediol / MOCA / sets hard-segment content and hardness3 – 106
catalyst, antioxidant, hydrolysis stabil0.2 – 21
glass fiber0–30% in reinforced RIM/rigid variants≈ 00
polyester or polyether polyoladipate polyester, PTMEG or PPG; determines hydrolysis and low-temperature behaviour≥ 50 (balance)

General Purpose TPU-ET — frequently asked

What is General Purpose TPU-ET used for?

General Purpose TPU-ET is typically used for housings, enclosures and fixtures. In short: everyday rigid cast PU; ABS-like feel.

What is the tensile strength of General Purpose TPU-ET?

General Purpose TPU-ET has a typical tensile strength of 38 MPa (5.51 ksi) — weaker than 61% of polyurethane grades. Strength varies by condition: see the 17 listed tempers.

Is General Purpose TPU-ET easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 78% of polyurethane grades). Machines like a tough rubber: use very sharp positive-rake carbide or single-flute tools, high surface speed with low feed pressure, air or water-mist cooling, and support thin walls to avoid deflection and tearing; hard D-scale grades cut almost like a rigid plastic.

Can General Purpose TPU-ET be welded?

Cast (thermoset) PU cannot be welded — join by adhesive bonding with polyurethane/epoxy or cyanoacrylate after abrasion and primer; TPU grades weld well by hot-plate, HF/ultrasonic and hot-air methods.

What surface finishes work on General Purpose TPU-ET?

Not platable or anodizable; parts are usually used as-cast or ground/lathe-finished, and can be painted with 2K polyurethane paints after solvent wipe and light abrasion — adhesion to metal cores requires blasting plus a PU bonding primer.

Can General Purpose TPU-ET be formed, bent or molded?

Open-cast, centrifugal or RIM processing of prepolymer at 70–110 °C mould temperature with post-cure 8–16 h at 100 °C; TPU is injection-moulded or extruded at 185–225 °C melt and must be dried 2–3 h at 80–100 °C to avoid hydrolysis and bubbles.

What is the maximum service temperature of General Purpose TPU-ET?

General Purpose TPU-ET is rated for continuous use to about 80°C (176 °F), and briefly to 120°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in General Purpose TPU-ET?

Yes — General Purpose TPU-ET is available for urethane casting with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASM Engineered Materials Handbook, Vol. 2: Engineering PlasticsASM International (1988)
  2. Polyurethane Handbook (Oertel)Hanser (1994)
  3. Desmopan / Texin TPU product datasheetsCovestro (2023)
  4. Adiprene / Vibrathane cast prepolymer selector guidesLANXESS (Chemtura) (2022)
  5. Elastollan TPU material properties brochureBASF (2023)
  6. CAMPUS plastics database — TPU recordsCWFG (2024)
  7. ASTM D412 / D624 / D395 / D2240 rubber test methodsASTM (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.