FabDigit

Wear Resistant Plastic · Elastomer

PU Cast

PU Cast is a wear resistant polymer — vacuum-cast urethane prototype. Typical values: 6 MPa yield, 1.2 g/cm³, rated to 90 °C. Available for CNC machining, Sheet metal, Injection molding at FabDigit.

Properties

Typical room-temperature values in the Shore A 40 condition. Metric first, imperial in gray. The bars show where PU Cast sits against the other 74 polymer grades in the catalog.

Datasheet

Yield strength6 MPa1 ksi
Tensile strength50 MPa7 ksi
Hardness75 Shore A
Density1.2 g/cm³0.043 lb/in³
Specific strength (yield ÷ density)5
Min service temp-40 °C-40 °F
Max service temp90 °C194 °F
Electrical conductivity< 0.001 % IACSinsulator
MachinabilityPoor20 / 100
WeldabilityFair40 / 100
FormabilityExcellent92 / 100
ISO 513 machining groupN

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Against other polymer grades

Yield strength6 MPa 1 ksi
5 MPafamily median 50 MPa89 MPa
Tensile strength50 MPa 7 ksi
11 MPafamily median 55 MPa95 MPa
Density1.2 g/cm³ 0.043 lb/in³
0.97 g/cm³family median 1.2 g/cm³1.59 g/cm³
Hardness (HB equiv.)
Max service temp90 °C 194 °F
72 °Cfamily median 100 °C257 °C
Electrical conductivity< 0.001 % IACS insulator
< 0.001 % IACSfamily median < 0.001 % IACS< 0.001 % IACS
Machinability20 / 100
20 / 100family median 70 / 10085 / 100
Relative cost28
14family median 2899

Strength versus weight in the polymer family

Yield strength against density for every polymer grade FabDigit runs. PU Cast is highlighted; hover a dot for its name, or open the interactive family chart.

1101000.511.52Density (g/cm³)Yield strength (MPa) — log scaleABSHDPELDPEPA11PA12PA12-GFPA12-CFPLA-CFPETG-CFABS-ESDPC-FRPC-ISOPEKK-ESDPA6PA66PC-ABSPOM-CPOM-HPPPVCUHMW-PEPETGPCFEPPIPBIPCTFEPEEKPEKKPFAPPSPPSUPSUPTFEPVDFPAIPEIASAEPDMLCPPBTPETPMMASiliconeTPETPUCPVCPOMPA6GPPAMXD6FKMFFKMNBRPU FoamEPP FoamPoronEVA FoamPLAStandard ResinTough ResinRigid ResinFlexible ResinVeroPX223PX521AgilusDigital ABSClear ResinDurable ResinHigh Temp ResinDental ResinAlumidePU Cast

Manufacturability

The process limits FabDigit's quote engine applies to PU Cast. Design inside these and the part quotes instantly; outside them it routes to an engineer.

CNC machining

MachinabilityPoor20 / 100
ISO material groupN.8
Cutting speed (rough / finish)400 / 500 m/min
Minimum wall0.5 mm
Minimum internal radius1 mm
Drill depth limit10× diameter
Best surface (machined / polished)Ra 0.8 /
Hardenable after machiningNo

Sheet metal

FormabilityExcellent92 / 100
WeldabilityFair40 / 100

Injection molding

Mold shrinkage
Wall thickness
Recommended draft
Pre-drying

Conditions and tempers

How PU Cast is supplied and what each state is for. The default is what FabDigit quotes unless your drawing says otherwise.

ConditionBest forYield MPaTensile MPaElong. %Hardness
Shore A 40Default
Hardness
Soft — gaskets, pads that must conform to surfaces
Shore A 70
Hardness
The default urethane — durable flexible parts, most common pick
Shore D 60
Hardness
Semi-rigid, plastic-like with slight give — structural rubber parts

Heat treatment and post-processing

Operations FabDigit's suppliers routinely run on PU Cast, ranked by how often they make sense for this grade.

Post-processing

Manual DeburrDeburrstandard
Edge Break (0.5mm)Deburr
Heat-Stake InsertAssembly
Ultrasonic InsertAssembly
Laser EngraveMarking
Press-fit InsertAssembly
Silk ScreenMarking
CMM InspectionInspection
FAI ReportInspection
Individual BagPackaging

Surface finishes for PU Cast

Coatings and treatments compatible with polymer on the processes PU Cast runs on. Pick them in the quote configurator or call them out on the drawing.

Injection Molding Coating

  • EMI Shielding Coating
  • Soft Touch Coating
  • Spray Painting
  • UV Coating

Organic Coating

  • Painting

Marking / Decoration

  • Chemical Etching
  • Dot Peen Marking
  • Electro-chemical Etching
  • Embossing / Debossing
  • Hot Stamping
  • In-Mold Labeling (IML)
  • Ink Stamping
  • Laser Marking
  • Mechanical Engraving
  • Pad Printing
  • Vibro Engraving / Scribing

Metallization / Functional

  • Chrome Plating (Plastic)

Equivalent designations

Standards and trade names that resolve to PU Cast in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Trade names
Urethane Rubber

Stock forms

Raw-material forms FabDigit sources PU Cast in.

Liquid ResinSheetRod

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.