High Performance Plastic · Ultra High Performance Plastic
PAI
PAI is a high performance polymer — highest strength carbon-plastic. Typical values: 150 MPa yield, 1.41 g/cm³, rated to 260 °C. Available for CNC machining, Sheet metal, Injection molding at FabDigit.
Properties
Typical room-temperature values in the Unfilled (Electrical) (unfilled) condition. Metric first, imperial in gray. The bars show where PAI sits against the other 74 polymer grades in the catalog.
Datasheet
| Yield strength | 150 MPa22 ksi |
|---|---|
| Tensile strength | 160 MPa23 ksi |
| Hardness | 120 HRM |
| Density | 1.41 g/cm³0.051 lb/in³ |
| Specific strength (yield ÷ density) | 106 |
| Min service temp | -200 °C-328 °F |
| Max service temp | 260 °C500 °F |
| Electrical conductivity | < 0.001 % IACSinsulator |
| Machinability | Good65 / 100 |
| Weldability | Not recommended1 / 100 |
| Formability | Not recommended5 / 100 |
| ISO 513 machining group | N |
Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.
Against other polymer grades
Strength versus weight in the polymer family
Yield strength against density for every polymer grade FabDigit runs. PAI is highlighted; hover a dot for its name, or open the interactive family chart.
Manufacturability
The process limits FabDigit's quote engine applies to PAI. Design inside these and the part quotes instantly; outside them it routes to an engineer.
CNC machining
| Machinability | Better65 / 100 |
|---|---|
| ISO material group | N.8 |
| Cutting speed (rough / finish) | 400 / 500 m/min |
| Minimum wall | 0.5 mm |
| Minimum internal radius | 1 mm |
| Drill depth limit | 10× diameter |
| Best surface (machined / polished) | Ra 0.8 / — |
| Hardenable after machining | No |
Sheet metal
| Formability | Not Recommend5 / 100 |
|---|---|
| Weldability | Not Recommend1 / 100 |
Injection molding
| Mold shrinkage | — |
|---|---|
| Wall thickness | — – — |
| Recommended draft | — |
| Pre-drying | — |
Conditions and tempers
How PAI is supplied and what each state is for. The default is what FabDigit quotes unless your drawing says otherwise.
| Condition | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness |
|---|---|---|---|---|---|
Unfilled (Electrical)Default Grade Modifier | Insulation-grade — connectors, test fixtures | — | — | — | — |
Bearing Grade Grade Modifier | Built-in lubricant — bushings that run without grease | — | — | — | — |
Heat treatment and post-processing
Operations FabDigit's suppliers routinely run on PAI, ranked by how often they make sense for this grade.
Post-processing
| Manual Deburr | Deburrstandard |
|---|---|
| Edge Break (0.5mm) | Deburr |
| Heat-Stake Insert | Assembly |
| Ultrasonic Insert | Assembly |
| Laser Engrave | Marking |
| Press-fit Insert | Assembly |
| Silk Screen | Marking |
| CMM Inspection | Inspection |
| FAI Report | Inspection |
| Individual Bag | Packaging |
Surface finishes for PAI
Coatings and treatments compatible with polymer on the processes PAI runs on. Pick them in the quote configurator or call them out on the drawing.
Injection Molding Coating
- EMI Shielding Coating
- Soft Touch Coating
- Spray Painting
- UV Coating
Organic Coating
- Painting
Marking / Decoration
- Chemical Etching
- Dot Peen Marking
- Electro-chemical Etching
- Embossing / Debossing
- Hot Stamping
- In-Mold Labeling (IML)
- Ink Stamping
- Laser Marking
- Mechanical Engraving
- Pad Printing
- Vibro Engraving / Scribing
Metallization / Functional
- Chrome Plating (Plastic)
Equivalent designations
Standards and trade names that resolve to PAI in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.
- Trade names
- TorlonTorlon PAI
- Also called
- Polyamide-imide
- Other
- Torlon 4203Torlon 4301
Stock forms
Raw-material forms FabDigit sources PAI in.
Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.