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Nickel Alloy Monel K500 · supply condition

Nickel Alloy Monel K500 Cold Drawn

Properties of the Cold Drawn condition, compared with the other Monel K500 tempers.

Precision-size bar and wire with raised yield strength, used where age hardening is not required.

CNC machiningSheet metalPremium cost $$$

What is Monel K500 Cold Drawn?

Monel K500 Cold Drawn is Monel K500 supplied in the Cold Drawn condition — precision-size bar and wire with raised yield strength, used where age hardening is not required. Monel K500 Cold Drawn has a yield strength of 585 MPa (84.8 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 82% of nickel alloy grades. Elongation at break is 22% and the elastic modulus is 177 GPa (25.7 Msi). Monel K500 Cold Drawn has a density of 8.44 g/cm³ (0.305 lb/in³), heavier than 61% of nickel alloy grades. It melts at 1,315°C (2,399 °F). O is the default condition FabDigit quotes; Cold Drawn is available on request or by drawing note.

Advantages

  • Easy to machine — 30/100, better than 89% of nickel alloy grades
  • High electrical conductivity — 2.8 % IACS, better than 86% of nickel alloy grades
  • Low embodied carbon — 10.5 kg CO₂/kg, better than 86% of nickel alloy grades
  • Conducts heat well — 17.4 W/m·K (10.1 BTU/hr·ft·°F), better than 84% of nickel alloy grades
  • High strength — 585 MPa (84.8 ksi), better than 82% of nickel alloy grades

Limitations

  • Low stiffness — 177 GPa (25.7 Msi), worse than 89% of nickel alloy grades
  • Limited service temperature — 480°C (896 °F), worse than 81% of nickel alloy grades
  • Limited ductility — 22%, worse than 76% of nickel alloy grades
  • Difficult to weld — 40/100, worse than 75% of nickel alloy grades

Monel K500 Cold Drawn properties

Typical room-temperature values for Monel K500 Cold Drawn — 38 properties are specific to this condition; the rest are grade-level values shared by every Monel K500 temper. Each bar shows where the value sits among the nickel alloy grades in FabDigit's library — further right is higher.

Physical3

Monel K500 Cold Drawn has a density of 8.44 g/cm³ (0.305 lb/in³), heavier than 61% of nickel alloy grades. It melts at 1,315°C (2,399 °F).

Density8.44 g/cm³0.3 lb/in³
Melting Point (Solidus)1,315°C2,399 °F
Liquidus Temperature1,350°C2,462 °F

Mechanical15

Monel K500 Cold Drawn has a yield strength of 585 MPa (84.8 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 82% of nickel alloy grades. Elongation at break is 22% and the elastic modulus is 177 GPa (25.7 Msi).

Elastic (Young's) Modulus177 GPa25.7 Msi
Shear Modulus66 GPa9.6 Msi
Bulk Modulus155 GPa22.5 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)585 MPa84.8 ksi
Elongation at Break22%
Reduction in Area42%
Shear Strength505 MPa73.2 ksi
Fatigue Strength (Endurance Limit)285 MPa41.3 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)135 J99.6 ft·lbf
Hardness, Brinell215 HB
Hardness, Rockwell B96 HRB
Hardness, Rockwell C20 HRC

Thermal6

Monel K500 Cold Drawn is rated for continuous service to 480°C (896 °F). It conducts heat at 17.4 W/m·K (10.1 BTU/hr·ft·°F), better than 84% of nickel alloy grades. Thermal expansion is 13.7 µm/m·K (7.61 µin/in·°F).

Thermal Conductivity17.4 W/m·K10.1 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.7 µm/m·K7.6 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)480°C896 °F
Min Service Temperature-250°C-418 °F

Electrical3

Monel K500 Cold Drawn conducts electricity at 2.8 % IACS, better than 86% of nickel alloy grades.

Electrical Conductivity2.8 % IACS
Electrical Resistivity6.15×10⁻⁷ Ω·m24.2 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 67% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryExcellent in seawater, brackish water and hydrofluoric acid; resists non-oxidising acids, alkalis and salts; attacked by oxidising media such as nitric acid, ferric/cupric chlorides and wet chlorine, and prone to sulphide/ammonia stress cracking.

Sustainability4

Producing a kilogram of Monel K500 Cold Drawn takes about 140 MJ of energy and emits 10.5 kg of CO₂ — less than 80% of nickel alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)140 MJ/kg60,189 BTU/lb
Embodied Carbon (primary production)10.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content30%

Manufacturability7

Monel K500 Cold Drawn's machinability is poor (30/100, better than 89% of nickel alloy grades); weldability fair (40/100); formability fair (40/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityFair40/100
Formability (cold)Fair40/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good75/100
Anodizing Responsen/a — nickel-copper alloy, not anodised

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Monel K500 tempers and conditions

Monel K500 is also supplied in 7 other conditions. The full side-by-side table is on the Monel K500 overview.

Working with Monel K500 Cold Drawn

Is Monel K500 easy to machine?

Machine like a high-strength Ni alloy: rigid setup, positive rake carbide, low speed (15–30 m/min) with heavy constant feed, flood coolant; the age-hardened state cuts more cleanly than the gummy annealed state and finish machining is normally done after aging.

Can Monel K500 be welded?

Weldable by GTAW/GMAW with Monel 60/64/67 (ERNiCu-7) filler using low heat input, no preheat and clean surfaces; joints in aged material lose strength in the HAZ, so re-solution + re-age (or accept annealed-level properties) for full-strength welds.

Can Monel K500 be formed, bent or molded?

Cold form, spin or draw only in the annealed condition — work hardening is rapid and springback high; hot work at 870–1175 °C, then anneal ~980 °C and age 580–600 °C for 8–16 h with slow cool.

What surface finishes work on Monel K500?

No anodizing; pickle/passivate to remove aging oxide, then grind, polish or electropolish for a bright marine finish; electroless nickel or chrome plating is possible but rarely needed, and shot peening is common on shafting for fatigue life.

Monel K500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu27 – 3330
Alγ' (Ni₃(Al,Ti)) former2.3 – 3.152.7
Ti0.35 – 0.850.6
Fe≤ 21
Mn≤ 1.50.7
Si≤ 0.50.15
C≤ 0.250.13
S≤ 0.010.01
Nibalance, 63 % min per ASTM B865≥ 63 (balance)

Monel K500 Cold Drawn — frequently asked

What is Monel K500 Cold Drawn used for?

Monel K500 Cold Drawn is typically used for marine pump and propeller shafts, seawater pump impellers, valve stems and shafting, springs and retaining rings, offshore fasteners and studs and downhole tool components. In short: age-hardened seawater alloy.

What is the yield strength of Monel K500 Cold Drawn?

Monel K500 Cold Drawn has a typical yield strength of 585 MPa (84.8 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 82% of nickel alloy grades. Strength varies by condition: see the 8 listed tempers.

Is Monel K500 Cold Drawn easy to machine?

Not especially — machinability is rated poor (30/100, better than 89% of nickel alloy grades). Machine like a high-strength Ni alloy: rigid setup, positive rake carbide, low speed (15–30 m/min) with heavy constant feed, flood coolant; the age-hardened state cuts more cleanly than the gummy annealed state and finish machining is normally done after aging.

Can Monel K500 Cold Drawn be welded?

With care — weldability is rated fair (40/100). Weldable by GTAW/GMAW with Monel 60/64/67 (ERNiCu-7) filler using low heat input, no preheat and clean surfaces; joints in aged material lose strength in the HAZ, so re-solution + re-age (or accept annealed-level properties) for full-strength welds.

What surface finishes work on Monel K500 Cold Drawn?

No anodizing; pickle/passivate to remove aging oxide, then grind, polish or electropolish for a bright marine finish; electroless nickel or chrome plating is possible but rarely needed, and shot peening is common on shafting for fatigue life.

Can Monel K500 Cold Drawn be formed, bent or molded?

Cold form, spin or draw only in the annealed condition — work hardening is rapid and springback high; hot work at 870–1175 °C, then anneal ~980 °C and age 580–600 °C for 8–16 h with slow cool.

What is the maximum service temperature of Monel K500 Cold Drawn?

Monel K500 Cold Drawn is rated for continuous use to about 480°C (896 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Monel K500-O and Monel K500 Spring?

O is the default condition — choose for cold forming, deep drawing or machining prior to age hardening. Spring: spring wire and strip needing maximum strength and resilience in seawater or sour service. Yield strength is 310 MPa in O versus 1,100 MPa in Spring.

Can FabDigit make parts in Monel K500 Cold Drawn?

Yes — Monel K500 Cold Drawn is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. MONEL alloy K-500 Publication SMC-062Special Metals Corporation (2004)
  2. ASTM B865 — Nickel-Copper-Aluminum Alloy (UNS N05500) Rod, Bar, Wire and ForgingsASTM International (2018)
  3. ASTM F467/F468 — Nonferrous Nuts and Bolts for General UseASTM International (2019)
  4. QQ-N-286 — Nickel-Copper-Aluminum Alloy, WroughtUS Federal Specification (2000)
  5. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose MaterialsASM International (1990)
  6. ASM Handbook Vol.13B — Corrosion: MaterialsASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.