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Copper Alloy C11000 · print state

Copper Alloy C11000-HIP

Properties of the HIP condition, compared with the other C11000 tempers.

Post-processing route that closes AM/PM porosity to restore near-wrought density, conductivity and ductility.

What is C11000-HIP?

C11000-HIP is C11000 in the HIP condition — post-processing route that closes AM/PM porosity to restore near-wrought density, conductivity and ductility. C11000-HIP has a yield strength of 75 MPa (10.9 ksi) and a tensile strength of 220 MPa (31.9 ksi) — weaker than 90% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi). C11000-HIP has a density of 8.9 g/cm³ (0.322 lb/in³), heavier than 76% of copper alloy grades. It melts at 1,065°C (1,949 °F). O is the default condition FabDigit quotes; HIP is available on request or by drawing note.

Advantages

  • High electrical conductivity — 99 % IACS, better than 94% of copper alloy grades
  • Polishes to a fine finish — 85/100, better than 92% of copper alloy grades
  • Ductile — tolerates forming and impact — 45%, better than 91% of copper alloy grades
  • Conducts heat well — 385 W/m·K (222.4 BTU/hr·ft·°F), better than 91% of copper alloy grades
  • Forms and bends easily — 90/100, better than 87% of copper alloy grades

Limitations

  • Low strength — 75 MPa (10.9 ksi), worse than 90% of copper alloy grades
  • Difficult to machine — 25/100, worse than 85% of copper alloy grades

C11000-HIP properties

Typical room-temperature values for C11000-HIP — 9 properties are specific to this condition; the rest are grade-level values shared by every C11000 temper. Each bar shows where the value sits among the copper alloy grades in FabDigit's library — further right is higher.

Physical3

C11000-HIP has a density of 8.9 g/cm³ (0.322 lb/in³), heavier than 76% of copper alloy grades. It melts at 1,065°C (1,949 °F).

Density8.9 g/cm³0.32 lb/in³
Melting Point (Solidus)1,065°C1,949 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical12

C11000-HIP has a yield strength of 75 MPa (10.9 ksi) and a tensile strength of 220 MPa (31.9 ksi) — weaker than 90% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)220 MPa31.9 ksi
Yield Strength (0.2% offset)75 MPa10.9 ksi
Elongation at Break45%
Reduction in Area75%
Shear Strength152 MPa22 ksi
Fatigue Strength (Endurance Limit)76 MPa11 ksi
Hardness, Brinell47 HB
Hardness, Vickers52 HV

Thermal6

C11000-HIP is rated for continuous service to 250°C (482 °F). It conducts heat at 385 W/m·K (222.4 BTU/hr·ft·°F), better than 91% of copper alloy grades. Thermal expansion is 17 µm/m·K (9.44 µin/in·°F).

Thermal Conductivity385 W/m·K222 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17 µm/m·K9.4 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-200°C-328 °F

Electrical3

C11000-HIP conducts electricity at 99 % IACS, better than 94% of copper alloy grades.

Electrical Conductivity99 % IACS
Electrical Resistivity1.71×10⁻⁸ Ω·m0.673 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 69% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.32 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in atmosphere, fresh and low-velocity seawater, steam and most non-oxidizing acids; forms protective patina. Attacked by ammonia/amines (SCC), oxidizing acids (HNO3), sulfides, high-velocity aerated water and mercury salts.

Sustainability4

Producing a kilogram of C11000-HIP takes about 53 MJ of energy and emits 3.6 kg of CO₂ — less than 85% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content35%

Manufacturability8

C11000-HIP's machinability is poor (25/100, worse than 85% of copper alloy grades); weldability fair (35/100); formability excellent (90/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityFair35/100
Formability (cold)Excellent90/100
CastabilityFair40/100
Brazeability / SolderabilityExcellent92/100
PolishabilityExcellent85/100
Anodizing Responsen/a — copper is not anodized; use tin, nickel or silver plating, chemical patination or clear lacquer for protection

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other C11000 tempers and conditions

C11000 is also supplied in 11 other conditions. The full side-by-side table is on the C11000 overview.

Working with C11000-HIP

Is C11000 easy to machine?

Gummy and abrasive to tool edges — use sharp positive-rake carbide, high speed, low feed, plenty of soluble-oil coolant; H02/H04 tempers cut far better than annealed.

Can C11000 be welded?

Prefer brazing or soldering; for fusion use GTAW/GMAW with high preheat and Cu-Si/Cu-Sn filler, but oxygen content makes the HAZ prone to hydrogen embrittlement and porosity — specify C10100/C10200 if welding is critical.

Can C11000 be formed, bent or molded?

Outstanding cold formability in O temper (deep draw, spin, roll form, tight bends); anneal 375–650 °C between severe operations and expect rapid work hardening.

What surface finishes work on C11000?

Not anodizable — bright-dip/pickle then tin, nickel or silver plate for contacts, or lacquer/patinate for architecture; polishes to a high lustre but tarnishes quickly if bare.

C11000 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Oresidual oxygen inherent to tough-pitch copper; not limited by ASTM B50.02 – 0.050.03
Agcounted as copper≈ 00
BiGB/T 5231 T2 limit≤ 05×10⁻⁴
PbGB/T 5231 T2 limit≤ 0.010
Sb≤ 0
As≤ 0
Fe≤ 0.010
S≤ 0.010
CuCu + Ag, 99.90 % min per ASTM B5 / GB/T T2≥ 99.9 (balance)

C11000-HIP — frequently asked

What is C11000-HIP used for?

C11000-HIP is typically used for electrical busbars, grounding straps and connectors, terminals and cable lugs, heat-sink bases and cold plates, switchgear and commutator contacts and transformer and motor windings. In short: industrial standard pure copper.

What is the yield strength of C11000-HIP?

C11000-HIP has a typical yield strength of 75 MPa (10.9 ksi) and a tensile strength of 220 MPa (31.9 ksi) — weaker than 90% of copper alloy grades. Strength varies by condition: see the 12 listed tempers.

Is C11000-HIP easy to machine?

Not especially — machinability is rated poor (25/100, worse than 85% of copper alloy grades). Gummy and abrasive to tool edges — use sharp positive-rake carbide, high speed, low feed, plenty of soluble-oil coolant; H02/H04 tempers cut far better than annealed.

Can C11000-HIP be welded?

With care — weldability is rated fair (35/100). Prefer brazing or soldering; for fusion use GTAW/GMAW with high preheat and Cu-Si/Cu-Sn filler, but oxygen content makes the HAZ prone to hydrogen embrittlement and porosity — specify C10100/C10200 if welding is critical.

What surface finishes work on C11000-HIP?

Not anodizable — bright-dip/pickle then tin, nickel or silver plate for contacts, or lacquer/patinate for architecture; polishes to a high lustre but tarnishes quickly if bare.

Can C11000-HIP be formed, bent or molded?

Outstanding cold formability in O temper (deep draw, spin, roll form, tight bends); anneal 375–650 °C between severe operations and expect rapid work hardening.

What is the maximum service temperature of C11000-HIP?

C11000-HIP is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C11000-O and C11000-H10?

O is the default condition — default soft temper for deep drawing, bending, riveted busbar tabs and maximum conductivity. H10: maximum cold-worked strength available in ETP strip/wire; almost no bend ductility. Yield strength is 69 MPa in O versus 365 MPa in H10.

Can FabDigit make parts in C11000-HIP?

Yes — C11000-HIP is available for CNC machining, sheet metal and 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B152/B152M — Copper Sheet, Strip, Plate and Rolled BarASTM (2019)
  2. ASTM B187/B187M — Copper Bus Bar, Rod and ShapesASTM (2020)
  3. ASTM B5 — Electrolytic Tough Pitch Copper Refinery ShapesASTM (2016)
  4. EN 13601 / CW004A Cu-ETPCEN (2021)
  5. C11000 alloy datasheetCopper Development Association (copper.org) (2023)
  6. ASM Handbook Vol. 2 — Properties of Nonferrous AlloysASM International (1990)
  7. Pure copper (Cu) L-PBF powder datasheetsvarious AM powder suppliers (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.