FabDigit

Impact Resistant Composite · Aramid Fiber Reinforced Polymer

Kevlar

Kevlar is an impact resistant composite composite — aramid impact laminate. Typical values: 280 MPa yield, 1.44 g/cm³, rated to 200 °C. Available for CNC machining, Sheet metal at FabDigit.

CNC machiningSheet metalPremium cost $$$

Properties

Typical room-temperature values in the Epoxy Matrix condition. Metric first, imperial in gray. The bars show where Kevlar sits against the other 12 composite grades in the catalog.

Datasheet

Yield strength280 MPa41 ksi
Tensile strength1,100 MPa160 ksi
Hardness90 HRM
Density1.44 g/cm³0.052 lb/in³
Specific strength (yield ÷ density)194
Min service temp-50 °C-58 °F
Max service temp200 °C392 °F
Electrical conductivity< 0.001 % IACSinsulator
MachinabilityPoor20 / 100
WeldabilityNot recommended5 / 100
FormabilityNot recommended5 / 100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Against other composite grades

Yield strength280 MPa 41 ksi
81 MPafamily median 175 MPa280 MPa
Tensile strength1,100 MPa 160 ksi
96 MPafamily median 195 MPa574 MPa
Density1.44 g/cm³ 0.052 lb/in³
1.34 g/cm³family median 1.5 g/cm³1.85 g/cm³
Hardness (HB equiv.)
Max service temp200 °C 392 °F
120 °Cfamily median 130 °C200 °C
Electrical conductivity< 0.001 % IACS insulator
< 0.001 % IACSfamily median < 0.001 % IACS< 0.001 % IACS
Machinability20 / 100
22 / 100family median 75 / 10075 / 100
Relative cost60
60family median 6060

Strength versus weight in the composite family

Yield strength against density for every composite grade FabDigit runs. Kevlar is highlighted; hover a dot for its name, or open the interactive family chart.

501002005001.21.41.61.8Density (g/cm³)Yield strength (MPa) — log scaleOnyxG11G7G5Phenolic CEPhenolic LEG10-ESDFR-4G10Phenolic XXCarbon FiberKevlar

Manufacturability

The process limits FabDigit's quote engine applies to Kevlar. Design inside these and the part quotes instantly; outside them it routes to an engineer.

CNC machining

MachinabilityPoor20 / 100
Cutting speed (rough / finish) /
Minimum wall
Minimum internal radius
Drill depth limit
Best surface (machined / polished)Ra /
Hardenable after machining

Sheet metal

FormabilityNot Recommend5 / 100
WeldabilityNot Recommend5 / 100

Conditions and tempers

How Kevlar is supplied and what each state is for. The default is what FabDigit quotes unless your drawing says otherwise.

ConditionBest forYield MPaTensile MPaElong. %Hardness
Epoxy MatrixDefault
Matrix
Strongest laminate (G-10/FR-4) — structural + electrical parts

Heat treatment and post-processing

Operations FabDigit's suppliers routinely run on Kevlar, ranked by how often they make sense for this grade.

Post-processing

Manual DeburrDeburrstandard
Edge Break (0.5mm)Deburr
CMM InspectionInspection
FAI ReportInspection
Individual BagPackaging

Surface finishes for Kevlar

Coatings and treatments compatible with composite on the processes Kevlar runs on. Pick them in the quote configurator or call them out on the drawing.

Organic Coating

  • Painting

Marking / Decoration

  • Chemical Etching
  • Dot Peen Marking
  • Electro-chemical Etching
  • Embossing / Debossing
  • Ink Stamping
  • Laser Marking
  • Mechanical Engraving
  • Vibro Engraving / Scribing

Equivalent designations

Standards and trade names that resolve to Kevlar in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Trade names
AFRP
Other
Kevlar 49 Composite

Stock forms

Raw-material forms FabDigit sources Kevlar in.

PlateSheetTube

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.