FabDigit

Cobalt-Chrome Alloy Stellite 6 · supply condition

Cobalt-Chrome Alloy Stellite 6 Hot Worked

Properties of the Hot Worked condition, compared with the other Stellite 6 tempers.

Choose when some ductility and toughness are needed alongside wear resistance (bushings, blades, wear plate); carbides are broken up and aligned.

CNC machiningSheet metalSpecialty cost $$$$$

What is Stellite 6 Hot Worked?

Stellite 6 Hot Worked is Stellite 6 supplied in the Hot Worked condition — choose when some ductility and toughness are needed alongside wear resistance (bushings, blades, wear plate); carbides are broken up and aligned. Stellite 6 Hot Worked has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 59% of cobalt-chrome alloy grades. Elongation at break is 9% and the elastic modulus is 220 GPa (31.9 Msi). Stellite 6 Hot Worked has a density of 8.44 g/cm³ (0.305 lb/in³), heavier than 50% of cobalt-chrome alloy grades. It melts at 1,285°C (2,345 °F). As Cast is the default condition FabDigit quotes; Hot Worked is available on request or by drawing note.

Advantages

  • Readily welded — 55/100, better than 81% of cobalt-chrome alloy grades

Stellite 6 Hot Worked properties

Typical room-temperature values for Stellite 6 Hot Worked — 13 properties are specific to this condition; the rest are grade-level values shared by every Stellite 6 temper. Each bar shows where the value sits among the cobalt-chrome alloy grades in FabDigit's library — further right is higher.

Physical3

Stellite 6 Hot Worked has a density of 8.44 g/cm³ (0.305 lb/in³), heavier than 50% of cobalt-chrome alloy grades. It melts at 1,285°C (2,345 °F).

Density8.44 g/cm³0.3 lb/in³
Melting Point (Solidus)1,285°C2,345 °F
Liquidus Temperature1,395°C2,543 °F

Mechanical13

Stellite 6 Hot Worked has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 59% of cobalt-chrome alloy grades. Elongation at break is 9% and the elastic modulus is 220 GPa (31.9 Msi).

Elastic (Young's) Modulus220 GPa31.9 Msi
Shear Modulus85 GPa12.3 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)620 MPa89.9 ksi
Elongation at Break9%
Compressive Strength1,450 MPa210 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Charpy V-Notch Impact (RT)14 J10.3 ft·lbf
Hardness, Rockwell C38 HRC
Hardness, Vickers380 HV

Thermal5

Stellite 6 Hot Worked is rated for continuous service to 800°C (1,472 °F). It conducts heat at 14.8 W/m·K (8.55 BTU/hr·ft·°F), better than 84% of cobalt-chrome alloy grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity14.8 W/m·K8.6 BTU/hr·ft·°F
Specific Heat Capacity423 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Max Service Temperature (continuous)800°C1,472 °F
Min Service Temperature-196°C-321 °F

Electrical3

Stellite 6 Hot Worked conducts electricity at 1.9 % IACS, worse than 54% of cobalt-chrome alloy grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity9×10⁻⁷ Ω·m35.4 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 72% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryPassive in aerated water, steam, seawater and mild acids; good resistance to oxidizing media and sulphur-bearing gases; attacked by hot reducing acids (HCl, H2SO4) and molten halide salts.

Sustainability4

Producing a kilogram of Stellite 6 Hot Worked takes about 150 MJ of energy and emits 13 kg of CO₂ — less than 60% of cobalt-chrome alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content30%

Manufacturability8

Stellite 6 Hot Worked's machinability is not recommended (10/100, better than 53% of cobalt-chrome alloy grades); weldability good (55/100); formability not recommended (10/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)7%
WeldabilityGood55/100
Formability (cold)Not recommended10/100
CastabilityVery good70/100
Brazeability / SolderabilityGood55/100
PolishabilityExcellent85/100
Anodizing Responsen/a — not an anodizable alloy system; use as-ground/lapped or passivated surface

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Stellite 6 tempers and conditions

Stellite 6 is also supplied in 5 other conditions. The full side-by-side table is on the Stellite 6 overview.

Working with Stellite 6 Hot Worked

Is Stellite 6 easy to machine?

Treat as a grinding/EDM material — cast Stellite 6 at 40 HRC work-hardens and abrades tools; if turning, use negative-rake CBN or C2 carbide, rigid setup, low speed (10–25 m/min), heavy feed and flood coolant.

Can Stellite 6 be welded?

Deposit by GTAW, PTA, oxy-acetylene or laser cladding with 200–350 °C preheat and slow cooling; expect fine transverse check cracks (usually acceptable), and use 2+ layers or a buffer layer on carbon/low-alloy steel to limit iron dilution.

Can Stellite 6 be formed, bent or molded?

No practical cold forming — parts are cast to near-net shape, PM/HIP consolidated, printed, or hot worked above ~1100 °C in the wrought grade.

What surface finishes work on Stellite 6?

Finish by wet grinding, lapping or superfinishing for valve-seat flatness; do not anodize — surfaces are used bare or lightly passivated, and the alloy takes a mirror polish that improves erosion/sealing life.

Stellite 6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr27 – 3229
W3.5 – 5.54.5
Cforms Cr7C3 / M23C6 and W-rich carbides0.9 – 1.41.1
Ni≤ 31
Fe≤ 31.5
Si≤ 21.1
Mn≤ 21
Mo≤ 1.50.5
Cobalance, ~57–60 %balance

Stellite 6 Hot Worked — frequently asked

What is Stellite 6 Hot Worked used for?

Stellite 6 Hot Worked is typically used for valve seats and valve trim, hardfacing rods and welding wire, pump sleeves and wear rings, extruder and screw flight overlays, cutting knives and saw teeth and bearing bushings and thrust washers. In short: hardfacing cobalt alloy.

What is the yield strength of Stellite 6 Hot Worked?

Stellite 6 Hot Worked has a typical yield strength of 620 MPa (89.9 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 59% of cobalt-chrome alloy grades. Strength varies by condition: see the 6 listed tempers.

Is Stellite 6 Hot Worked easy to machine?

Not especially — machinability is rated not recommended (10/100, better than 53% of cobalt-chrome alloy grades). Treat as a grinding/EDM material — cast Stellite 6 at 40 HRC work-hardens and abrades tools; if turning, use negative-rake CBN or C2 carbide, rigid setup, low speed (10–25 m/min), heavy feed and flood coolant.

Can Stellite 6 Hot Worked be welded?

Yes — weldability is rated good (55/100). Deposit by GTAW, PTA, oxy-acetylene or laser cladding with 200–350 °C preheat and slow cooling; expect fine transverse check cracks (usually acceptable), and use 2+ layers or a buffer layer on carbon/low-alloy steel to limit iron dilution.

What surface finishes work on Stellite 6 Hot Worked?

Finish by wet grinding, lapping or superfinishing for valve-seat flatness; do not anodize — surfaces are used bare or lightly passivated, and the alloy takes a mirror polish that improves erosion/sealing life.

Can Stellite 6 Hot Worked be formed, bent or molded?

No practical cold forming — parts are cast to near-net shape, PM/HIP consolidated, printed, or hot worked above ~1100 °C in the wrought grade.

What is the maximum service temperature of Stellite 6 Hot Worked?

Stellite 6 Hot Worked is rated for continuous use to about 800°C (1,472 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Stellite 6 As Cast and Stellite 6-HIP?

As Cast is the default condition — default supply form for valve trim, seat rings and cast wear parts; maximum carbide content, lowest ductility. HIP: choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6. Yield strength is 541 MPa in As Cast versus 680 MPa in HIP.

Can FabDigit make parts in Stellite 6 Hot Worked?

Yes — Stellite 6 Hot Worked is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Stellite 6 Alloy Technical DataKennametal Stellite (Deloro) (2021)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Cobalt alloys)ASM International (1990)
  3. AWS A5.21 / A5.13 — Bare and covered hardfacing electrodes (ERCCoCr-A, RCoCr-A)AWS (2021)
  4. ASTM A560 / UNS R30006 cobalt-chromium-tungsten alloy castingsASTM (2019)
  5. ASM Handbook Vol.19 — Fatigue and Fracture (hardfacing alloys)ASM International (1996)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.