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Aluminum ZL301 · temper

Aluminum ZL301-T4

Properties of the T4 condition, compared with the other ZL301 tempers.

The only temper registered for ZL301 in GB/T 1173 and the standard supply condition — use it for marine hardware and high-toughness structural sand/permanent-mould castings.

CNC machiningStandard cost $$

What is ZL301-T4?

ZL301-T4 is ZL301 in the T4 temper — the only temper registered for ZL301 in GB/T 1173 and the standard supply condition — use it for marine hardware and high-toughness structural sand/permanent-mould castings. ZL301-T4 has a yield strength of 155 MPa (22.5 ksi) and a tensile strength of 300 MPa (43.5 ksi) — weaker than 63% of aluminum grades. Elongation at break is 11% and the elastic modulus is 68 GPa (9.86 Msi). ZL301-T4 has a density of 2.57 g/cm³ (0.0928 lb/in³), lighter than 99% of aluminum grades. It melts at 450°C (842 °F). F is the default condition FabDigit quotes; T4 is available on request or by drawing note.

Advantages

  • Easy to machine — 80/100, better than 92% of aluminum grades
  • Polishes to a fine finish — 75/100, better than 90% of aluminum grades
  • Good corrosion resistance — 72/100, better than 83% of aluminum grades

Limitations

  • Poor heat conductor — 87 W/m·K (50.3 BTU/hr·ft·°F), worse than 100% of aluminum grades
  • Low electrical conductivity — 21 % IACS, worse than 99% of aluminum grades
  • Limited service temperature — 100°C (212 °F), worse than 91% of aluminum grades
  • Limited formability — 10/100, worse than 81% of aluminum grades

ZL301-T4 properties

Typical room-temperature values for ZL301-T4 — 13 properties are specific to this condition; the rest are grade-level values shared by every ZL301 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

ZL301-T4 has a density of 2.57 g/cm³ (0.0928 lb/in³), lighter than 99% of aluminum grades. It melts at 450°C (842 °F).

Density2.57 g/cm³0.09 lb/in³
Melting Point (Solidus)450°C842 °F
Liquidus Temperature600°C1,112 °F

Mechanical12

ZL301-T4 has a yield strength of 155 MPa (22.5 ksi) and a tensile strength of 300 MPa (43.5 ksi) — weaker than 63% of aluminum grades. Elongation at break is 11% and the elastic modulus is 68 GPa (9.86 Msi).

Elastic (Young's) Modulus68 GPa9.9 Msi
Shear Modulus25.5 GPa3.7 Msi
Bulk Modulus66 GPa9.6 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)300 MPa43.5 ksi
Yield Strength (0.2% offset)155 MPa22.5 ksi
Elongation at Break11%
Compressive Strength165 MPa23.9 ksi
Shear Strength165 MPa23.9 ksi
Fatigue Strength (Endurance Limit)55 MPa8 ksi
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell65 HB

Thermal6

ZL301-T4 is rated for continuous service to 100°C (212 °F). It conducts heat at 87 W/m·K (50.3 BTU/hr·ft·°F), worse than 100% of aluminum grades. Thermal expansion is 25.2 µm/m·K (14 µin/in·°F).

Thermal Conductivity87 W/m·K50.3 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)25.2 µm/m·K14 µin/in·°F
Latent Heat of Fusion380 J/g163 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-196°C-321 °F

Electrical3

ZL301-T4 conducts electricity at 21 % IACS, worse than 99% of aluminum grades.

Electrical Conductivity21 % IACS
Electrical Resistivity8.2×10⁻⁸ Ω·m3.23 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryExcellent in seawater, marine atmosphere and mildly alkaline media; good against neutral salts; attacked by strong acids, mercury salts and strong caustic; avoid galvanic couples with copper alloys or steel.

Sustainability4

Producing a kilogram of ZL301-T4 takes about 195 MJ of energy and emits 13.5 kg of CO₂ — less than 86% of aluminum grades. Typical recycled content is 15%.

Embodied Energy (primary production)195 MJ/kg83,835 BTU/lb
Embodied Carbon (primary production)13.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content15%

Manufacturability8

ZL301-T4's machinability is very good (80/100, better than 92% of aluminum grades); weldability fair (45/100); formability not recommended (10/100).

MachinabilityVery good80/100
Machinability Rating (AISI 1212 = 100 %)300%
WeldabilityFair45/100
Formability (cold)Not recommended10/100
CastabilityPoor30/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityVery good75/100
Anodizing Responsegood — bright clear and hard-coat anodizing both practical; high Mg gives a clear, slightly whitish film suited to decorative work

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other ZL301 tempers and conditions

ZL301 is also supplied in 1 other condition. The full side-by-side table is on the ZL301 overview.

Working with ZL301-T4

Is ZL301 easy to machine?

Machines very freely with sharp polished-flute tools, high speed and light feeds; use kerosene/emulsion coolant and beware of gummy chips and Mg dust fire risk when dry grinding.

Can ZL301 be welded?

TIG/MIG repair with ER5356 (Al-5Mg) filler only; preheat lightly, keep heat input low and re-solution treat where full properties are needed — the high-Mg matrix is oxide- and hot-crack sensitive.

Can ZL301 be formed, bent or molded?

Sand and permanent-mould casting only (not for die casting or pressure-tight parts); needs dry, well-vented moulds, a protective flux/cover gas over the melt, chills for feeding and a long high-temperature solution soak followed by natural ageing.

What surface finishes work on ZL301?

Responds well to clear and hard-coat anodizing and to chemical brightening; chromate/trivalent conversion coating plus epoxy primer is preferred for marine paint systems.

ZL301 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mgprincipal alloying element9.5 – 1110.2
Siimpurity limit≤ 0.3
Feimpurity limit (sand casting)≤ 0.3
Cuimpurity limit≤ 0.1
Mnimpurity limit≤ 0.15
Znimpurity limit≤ 0.15
Tigrain refiner / impurity≤ 0.15
Beoptional melt-oxidation inhibitor where permitted≤ 0.07
Albalance

ZL301-T4 — frequently asked

What is ZL301-T4 used for?

ZL301-T4 is typically used for marine castings, naval components, deck and hull fittings, decorative and architectural castings, anodized instrument housings and pump and valve bodies for seawater service. In short: china GB Al-Mg cast; corrosion-resistant.

What is the yield strength of ZL301-T4?

ZL301-T4 has a typical yield strength of 155 MPa (22.5 ksi) and a tensile strength of 300 MPa (43.5 ksi) — weaker than 63% of aluminum grades. Strength varies by condition: see the 2 listed tempers.

Is ZL301-T4 easy to machine?

Yes — machinability is rated very good (80/100, better than 92% of aluminum grades). Machines very freely with sharp polished-flute tools, high speed and light feeds; use kerosene/emulsion coolant and beware of gummy chips and Mg dust fire risk when dry grinding.

Can ZL301-T4 be welded?

With care — weldability is rated fair (45/100). TIG/MIG repair with ER5356 (Al-5Mg) filler only; preheat lightly, keep heat input low and re-solution treat where full properties are needed — the high-Mg matrix is oxide- and hot-crack sensitive.

What surface finishes work on ZL301-T4?

Responds well to clear and hard-coat anodizing and to chemical brightening; chromate/trivalent conversion coating plus epoxy primer is preferred for marine paint systems.

Can ZL301-T4 be formed, bent or molded?

Sand and permanent-mould casting only (not for die casting or pressure-tight parts); needs dry, well-vented moulds, a protective flux/cover gas over the melt, chills for feeding and a long high-temperature solution soak followed by natural ageing.

What is the maximum service temperature of ZL301-T4?

ZL301-T4 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZL301-F and ZL301-T4?

F is the default condition — pick only for non-structural or trial castings — as-cast Al-10Mg is brittle because of the Mg₅Al₈ network at the grain boundaries. T4: the only temper registered for ZL301 in GB/T 1173 and the standard supply condition — use it for marine hardware and high-toughness structural sand/permanent-mould castings. Yield strength is 110 MPa in F versus 155 MPa in T4.

Can FabDigit make parts in ZL301-T4?

Yes — ZL301-T4 is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. GB/T 1173 (Cast aluminium alloys) (2013)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (520.0 data)ASM International (1990)
  3. ASM Specialty Handbook: Aluminum and Aluminum AlloysASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.