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Aluminum ZL102

Aluminum ZL102 is a cast aluminum — china gb eutectic al-si, die-cast friendly. Typical values: 80 MPa yield, 2.66 g/cm³, rated to 200 °C. Available for CNC machining at FabDigit.

CNC machiningBudget cost $

Properties

Typical room-temperature values in the F (as fabricated) condition. Metric first, imperial in gray. The bars show where ZL102 sits against the other 163 aluminum grades in the catalog.

Datasheet

Yield strength80 MPa12 ksi
Tensile strength150 MPa22 ksi
Hardness50 HB
Density2.66 g/cm³0.096 lb/in³
Specific strength (yield ÷ density)30
Min service temp-100 °C-148 °F
Max service temp200 °C392 °F
Electrical conductivity34 % IACS19.7 MS/m
MachinabilityFair45 / 100
WeldabilityVery good75 / 100
FormabilityNot recommended10 / 100
ISO 513 machining groupN

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Against other aluminum grades

Yield strength80 MPa 12 ksi
50 MPafamily median 175 MPa468 MPa
Tensile strength150 MPa 22 ksi
110 MPafamily median 290 MPa525 MPa
Density2.66 g/cm³ 0.096 lb/in³
2.66 g/cm³family median 2.71 g/cm³2.82 g/cm³
Hardness (HB equiv.)50 HB
28 HBfamily median 78 HB145 HB
Max service temp200 °C 392 °F
100 °Cfamily median 150 °C200 °C
Electrical conductivity34 % IACS 19.7 MS/m
29 % IACSfamily median 38 % IACS52 % IACS
Machinability45 / 100
45 / 100family median 60 / 10085 / 100
Relative cost14
16family median 2248

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. ZL102 is highlighted; hover a dot for its name, or open the interactive family chart.

501002005002.22.42.62.8Density (g/cm³)Yield strength (MPa) — log scale60056005A6011606060616063608161066110618163516463105010601100114512001230300330043005310331043105320350055025505050525056515451565182525152525352535656525657575459547072800680118079200720172017A20302214601060666070608261517003700570127020702170752011602061626262Alca 5ATP-5Cast 5083K100-SMIC6ACP 5080EN AW-5083 Cast PlateHokotolMoldMAX AluminumQC-10TK Ultra 722182618400640324043404541454343464354541070108010901199135013706101620120142024211721242219231960137010701770407049705070557175717874755019508250835086518353835456319355356357380383384390413443535712A356A357A360A380A383A384A390A4138281Metapor6016611121952060809070857150703950594047AlSi12LM6LM24LM25ZL101ZL205AZL301A356.2AlSi10MgAlSi7MgScalmalloyA20X7A77ZL102

Manufacturability

The process limits FabDigit's quote engine applies to ZL102. Design inside these and the part quotes instantly; outside them it routes to an engineer.

CNC machining

MachinabilityFair45 / 100
ISO material groupN.1
Cutting speed (rough / finish)350 / 420 m/min
Minimum wall0.5 mm
Minimum internal radius1 mm
Drill depth limit8× diameter
Best surface (machined / polished)Ra 0.8 /
Hardenable after machiningNo

Conditions and tempers

How ZL102 is supplied and what each state is for. The default is what FabDigit quotes unless your drawing says otherwise.

ConditionBest forYield MPaTensile MPaElong. %Hardness
FDefault
As fabricated (F)
No guaranteed properties — spacers, jigs, parts where strength is irrelevant

Heat treatment and post-processing

Operations FabDigit's suppliers routinely run on ZL102, ranked by how often they make sense for this grade.

Heat treatment

Age T6 (Aluminum)Solution + artificial age to peak strength
Age T651 (Aluminum)T6 + stress relief stretch (plate)
Full AnnealRestore ductility; relieve residual stress; coarsen grain
Stress ReliefReduce residual stress without changing structure
Age T73 (Aluminum)Over-age 7000 for SCC resistance

Post-processing

Manual DeburrDeburrstandard
Edge Break (0.5mm)Deburr
Glass Bead BlastBlast
Laser MarkMarking
Sand BlastBlast
Vibratory TumbleTumble
CMM InspectionInspection
MaskingMasking
Tap After FinishFinish Fix
FAI ReportInspection

Surface finishes for ZL102

Coatings and treatments compatible with aluminum on the processes ZL102 runs on. Pick them in the quote configurator or call them out on the drawing.

Passivation

  • Electropolishing

Conversion Coating

  • Anodizing Type II
  • Chem Film (Alodine)
  • Hard Anodize Type III w/ PTFE
  • Hard Anodizing Type III

Plating

  • Electroless Nickel (EN)
  • Gold Plating
  • Nickel Plating
  • Silver Plating

Organic Coating

  • Cerakote
  • E-Coating
  • Epoxy Coating
  • Painting
  • Powder Coating
  • PTFE Coating

PVD Coating

  • DLC

Marking / Decoration

  • Chemical Etching
  • Dot Peen Marking
  • Electro-chemical Etching
  • Ink Stamping
  • Laser Marking
  • Mechanical Engraving
  • Steel Stamping
  • Vibro Engraving / Scribing

Equivalent designations

Standards and trade names that resolve to Aluminum ZL102 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Other
ZAlSi12ZL-102

Stock forms

Raw-material forms FabDigit sources ZL102 in.

Die CastingCasting

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.