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Aluminum LM6 · other

Aluminum LM6 HPDC-F

Properties of the HPDC-F condition, compared with the other LM6 tempers.

Pressure die casting gives the finest structure and by far the highest strength, at the cost of low ductility and porosity-limited weldability/heat treatment.

CNC machiningBudget cost $

What is LM6 HPDC-F?

LM6 HPDC-F is LM6 in the HPDC-F condition — pressure die casting gives the finest structure and by far the highest strength, at the cost of low ductility and porosity-limited weldability/heat treatment. LM6 HPDC-F has a yield strength of 145 MPa (21 ksi) and a tensile strength of 290 MPa (42.1 ksi) — weaker than 68% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 71 GPa (10.3 Msi). LM6 HPDC-F has a density of 2.65 g/cm³ (0.0957 lb/in³), lighter than 90% of aluminum grades. It melts at 574°C (1,065 °F). F is the default condition FabDigit quotes; HPDC-F is available on request or by drawing note.

Limitations

  • Hard to polish — 35/100, worse than 98% of aluminum grades
  • Limited formability — 5/100, worse than 94% of aluminum grades
  • Low fracture toughness — 16 MPa·√m (14.6 ksi·√in), worse than 89% of aluminum grades
  • Limited ductility — 2.5%, worse than 83% of aluminum grades
  • Difficult to machine — 40/100, worse than 80% of aluminum grades

LM6 HPDC-F properties

Typical room-temperature values for LM6 HPDC-F — 9 properties are specific to this condition; the rest are grade-level values shared by every LM6 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

LM6 HPDC-F has a density of 2.65 g/cm³ (0.0957 lb/in³), lighter than 90% of aluminum grades. It melts at 574°C (1,065 °F).

Density2.65 g/cm³0.1 lb/in³
Melting Point (Solidus)574°C1,065 °F
Liquidus Temperature582°C1,080 °F

Mechanical12

LM6 HPDC-F has a yield strength of 145 MPa (21 ksi) and a tensile strength of 290 MPa (42.1 ksi) — weaker than 68% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)290 MPa42.1 ksi
Yield Strength (0.2% offset)145 MPa21 ksi
Elongation at Break2.5%
Shear Strength170 MPa24.7 ksi
Fatigue Strength (Endurance Limit)130 MPa18.9 ksi
Fracture Toughness (K_IC)16 MPa·√m14.6 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell80 HB

Thermal6

LM6 HPDC-F is rated for continuous service to 150°C (302 °F). It conducts heat at 121 W/m·K (69.9 BTU/hr·ft·°F), worse than 76% of aluminum grades. Thermal expansion is 20.4 µm/m·K (11.3 µin/in·°F).

Thermal Conductivity121 W/m·K69.9 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)20.4 µm/m·K11.3 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

LM6 HPDC-F conducts electricity at 31 % IACS, worse than 68% of aluminum grades.

Electrical Conductivity31 % IACS
Electrical Resistivity5.2×10⁻⁸ Ω·m2.05 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (62/100), better than 67% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood62/100
Chemical Resistance SummaryVery good in seawater, humid air and neutral waters thanks to the low-copper, high-silicon structure; attacked by strong alkalis and mineral acids, and galvanic coupling with copper alloys or steel in electrolytes should be avoided.

Sustainability4

Producing a kilogram of LM6 HPDC-F takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 70%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content70%

Manufacturability8

LM6 HPDC-F's machinability is fair (40/100, worse than 80% of aluminum grades); weldability fair (45/100); formability not recommended (5/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityFair45/100
Formability (cold)Not recommended5/100
CastabilityExcellent95/100
Brazeability / SolderabilityFair35/100
PolishabilityFair35/100
Anodizing Responsepoor — high silicon produces a dark grey, uneven anodic film; use hard anodising only for wear, or chromate/paint for decorative work

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other LM6 tempers and conditions

LM6 is also supplied in 4 other conditions. The full side-by-side table is on the LM6 overview.

Working with LM6 HPDC-F

Is LM6 easy to machine?

Abrasive eutectic silicon — use polished-flute PCD or uncoated carbide tooling, high speed, low feed and flood coolant; expect built-up edge with HSS.

Can LM6 be welded?

Readily TIG/MIG welded with 4043 or 4047 filler; preheat 150–200 °C on heavy sections and avoid welding gassy high-pressure die castings.

Can LM6 be formed, bent or molded?

Excellent fluidity and low shrinkage for thin walls and intricate cores in sand, gravity-die and pressure die casting; modify with Na or Sr and degas the melt to avoid coarse Si and porosity.

What surface finishes work on LM6?

Anodising gives a dark grey, streaky film — prefer chromate conversion, powder coat or paint; hard anodise only where wear resistance outweighs appearance.

LM6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sieutectic silicon; Na/Sr modified for ductility10 – 1311.5
Fe0.6 max sand/chill; higher tolerated in die casting≤ 0.60.35
Cukept low for corrosion resistance≤ 0.10.05
Mn≤ 0.50.2
Mg≤ 0.10.03
Ni≤ 0.10.03
Zn≤ 0.10.05
Pb≤ 0.1
Sn≤ 0.05
Tigrain refiner residual≤ 0.20.05
Others (each)total 0.15 max≤ 0.05
Albalance

LM6 HPDC-F — frequently asked

What is LM6 HPDC-F used for?

LM6 HPDC-F is typically used for marine castings and fittings, pump bodies, thin-walled housings and covers, motor and gearbox casings, water-carrying manifolds and fittings and electrical enclosures. In short: eutectic Al-Si; excellent castability and corrosion resistance.

What is the yield strength of LM6 HPDC-F?

LM6 HPDC-F has a typical yield strength of 145 MPa (21 ksi) and a tensile strength of 290 MPa (42.1 ksi) — weaker than 68% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is LM6 HPDC-F easy to machine?

Not especially — machinability is rated fair (40/100, worse than 80% of aluminum grades). Abrasive eutectic silicon — use polished-flute PCD or uncoated carbide tooling, high speed, low feed and flood coolant; expect built-up edge with HSS.

Can LM6 HPDC-F be welded?

With care — weldability is rated fair (45/100). Readily TIG/MIG welded with 4043 or 4047 filler; preheat 150–200 °C on heavy sections and avoid welding gassy high-pressure die castings.

What surface finishes work on LM6 HPDC-F?

Anodising gives a dark grey, streaky film — prefer chromate conversion, powder coat or paint; hard anodise only where wear resistance outweighs appearance.

Can LM6 HPDC-F be formed, bent or molded?

Excellent fluidity and low shrinkage for thin walls and intricate cores in sand, gravity-die and pressure die casting; modify with Na or Sr and degas the melt to avoid coarse Si and porosity.

What is the maximum service temperature of LM6 HPDC-F?

LM6 HPDC-F is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between LM6-F and LM6 HPDC-F?

F is the default condition — standard supply condition for LM6; the alloy is not heat-treatable, so nearly all parts ship as cast. HPDC-F: pressure die casting gives the finest structure and by far the highest strength, at the cost of low ductility and porosity-limited weldability/heat treatment. Yield strength is 70 MPa in F versus 145 MPa in HPDC-F.

Can FabDigit make parts in LM6 HPDC-F?

Yes — LM6 HPDC-F is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. BS 1490: Aluminium and aluminium alloy ingots and castings for general engineering purposesBSI (1988)
  2. BS EN 1706: Aluminium and aluminium alloys — Castings — Chemical composition and mechanical properties (AC-44100)CEN (2020)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys (A413.0/A443.0 data)ASM International (1990)
  4. ASTM B85 / B26 — Aluminum-Alloy Die Castings and Sand CastingsASTM (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.