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Aluminum ACP 5080 · other

Aluminum ACP 5080-STD

Properties of the STD condition, compared with the other ACP 5080 tempers.

The only commercial condition: use for jigs, fixtures, vacuum plates and mould bases where post-machining stability matters more than strength.

CNC machiningStandard cost $$

What is ACP 5080-STD?

ACP 5080-STD is ACP 5080 in the STD condition — the only commercial condition: use for jigs, fixtures, vacuum plates and mould bases where post-machining stability matters more than strength. ACP 5080-STD has a yield strength of 110 MPa (16 ksi) and a tensile strength of 172 MPa (24.9 ksi) — weaker than 81% of aluminum grades. Elongation at break is 3% and the elastic modulus is 71 GPa (10.3 Msi). ACP 5080-STD has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 570°C (1,058 °F).

Advantages

  • Easy to machine — 92/100, better than 99% of aluminum grades

Limitations

  • Hard to polish — 35/100, worse than 98% of aluminum grades
  • Low strength — 110 MPa (16 ksi), worse than 81% of aluminum grades
  • Limited ductility — 3%, worse than 79% of aluminum grades

ACP 5080-STD properties

Typical room-temperature values for ACP 5080-STD — 11 properties are specific to this condition; the rest are grade-level values shared by every ACP 5080 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

ACP 5080-STD has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 570°C (1,058 °F).

Density2.8 g/cm³0.1 lb/in³
Melting Point (Solidus)570°C1,058 °F
Liquidus Temperature640°C1,184 °F

Mechanical11

ACP 5080-STD has a yield strength of 110 MPa (16 ksi) and a tensile strength of 172 MPa (24.9 ksi) — weaker than 81% of aluminum grades. Elongation at break is 3% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)172 MPa24.9 ksi
Yield Strength (0.2% offset)110 MPa16 ksi
Elongation at Break3%
Compressive Strength115 MPa16.7 ksi
Shear Strength110 MPa16 ksi
Fatigue Strength (Endurance Limit)55 MPa8 ksi
Hardness, Brinell65 HB

Thermal6

ACP 5080-STD is rated for continuous service to 150°C (302 °F). It conducts heat at 142 W/m·K (82 BTU/hr·ft·°F), better than 51% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity142 W/m·K82 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-80°C-112 °F

Electrical3

ACP 5080-STD conducts electricity at 36 % IACS, better than 55% of aluminum grades.

Electrical Conductivity36 % IACS
Electrical Resistivity4.8×10⁻⁸ Ω·m1.89 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.8 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in dry air and neutral water; attacked by strong acids and alkalis; casting porosity and coarse intermetallics make pitting in chlorides worse than for 5083/6061 rolled plate — paint or hard-coat for wet service.

Sustainability4

Producing a kilogram of ACP 5080-STD takes about 210 MJ of energy and emits 12 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 80%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content80%

Manufacturability8

ACP 5080-STD's machinability is excellent (92/100, better than 99% of aluminum grades); weldability fair (45/100); formability not recommended (12/100).

MachinabilityExcellent92/100
Machinability Rating (AISI 1212 = 100 %)180%
WeldabilityFair45/100
Formability (cold)Not recommended12/100
CastabilityVery good80/100
Brazeability / SolderabilityPoor30/100
PolishabilityFair35/100
Anodizing Responsefair — clear/hard anodize builds but appearance is dark, mottled and non-uniform because of cast porosity and intermetallics; use hard-coat only for wear, not for cosmetics

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Working with ACP 5080-STD

Is ACP 5080 easy to machine?

Machines very freely and chip-breaks well at high speed with polished-flute carbide; because it is nearly stress-free, thin ribs and large flat plates hold size after heavy stock removal.

Can ACP 5080 be welded?

TIG/MIG possible with 4043/5356 for repair only — cast porosity causes gas pickup and the HAZ loses the stress-relieved stability that makes the product worthwhile.

Can ACP 5080 be formed, bent or molded?

Not a forming alloy: with ~3 % elongation it cracks on bending or rolling; design for machined, bolted or doweled assemblies.

What surface finishes work on ACP 5080?

Accepts primer/paint and chemical conversion coating well; anodize (especially hard-coat) is acceptable for wear but appears dark and mottled, and high-polish mirror finishes are limited by micro-porosity.

ACP 5080 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance.

ElementSpec limit (wt %)
Siprincipal alloying addition, limits not published
Mgalloying addition, limits not published
Cupresent at low level, limits not published
Fepresent from secondary feedstock, limits not published
AlProprietary secondary (recycled) casting composition; the producer does not publish full element limits, so no numeric ranges are given here.balance

ACP 5080-STD — frequently asked

What is ACP 5080-STD used for?

ACP 5080-STD is typically used for machining fixtures and jig plates, vacuum forming tools and vacuum chucks, injection mould bases and frames, inspection and check fixtures, automation and packaging machine base plates and flat gauge and index plates. In short: cast 5083 mold plate.

What is the yield strength of ACP 5080-STD?

ACP 5080-STD has a typical yield strength of 110 MPa (16 ksi) and a tensile strength of 172 MPa (24.9 ksi) — weaker than 81% of aluminum grades.

Is ACP 5080-STD easy to machine?

Yes — machinability is rated excellent (92/100, better than 99% of aluminum grades). Machines very freely and chip-breaks well at high speed with polished-flute carbide; because it is nearly stress-free, thin ribs and large flat plates hold size after heavy stock removal.

Can ACP 5080-STD be welded?

With care — weldability is rated fair (45/100). TIG/MIG possible with 4043/5356 for repair only — cast porosity causes gas pickup and the HAZ loses the stress-relieved stability that makes the product worthwhile.

What surface finishes work on ACP 5080-STD?

Accepts primer/paint and chemical conversion coating well; anodize (especially hard-coat) is acceptable for wear but appears dark and mottled, and high-polish mirror finishes are limited by micro-porosity.

Can ACP 5080-STD be formed, bent or molded?

Not a forming alloy: with ~3 % elongation it cracks on bending or rolling; design for machined, bolted or doweled assemblies.

What is the maximum service temperature of ACP 5080-STD?

ACP 5080-STD is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in ACP 5080-STD?

Yes — ACP 5080-STD is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ACP 5080 Cast Aluminum Tooling Plate data sheetAleris / Novelis (2019)
  2. Cast aluminum tooling plate (ACP 5080 / MIC-6 class) technical dataClinton Aluminum / TW Metals distributor literature (2022)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous AlloysASM International (1990)
  4. ASM Handbook Vol. 13B: Corrosion — Materials (aluminium alloys)ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.