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Aluminum 8079 · temper

Aluminum 8079-O

Properties of the O condition, compared with the other 8079 tempers.

Standard soft household/packaging foil: maximum ductility, deep-drawable, heat-sealable laminates.

Sheet metalBudget cost $

What is 8079-O?

8079-O is 8079 in the O temper — standard soft household/packaging foil: maximum ductility, deep-drawable, heat-sealable laminates. 8079-O has a yield strength of 35 MPa (5.08 ksi) and a tensile strength of 85 MPa (12.3 ksi) — weaker than 96% of aluminum grades. Elongation at break is 25% and the elastic modulus is 69 GPa (10 Msi). 8079-O has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 645°C (1,193 °F).

Advantages

  • Forms and bends easily — 98/100, better than 98% of aluminum grades
  • Conducts heat well — 228 W/m·K (131.7 BTU/hr·ft·°F), better than 95% of aluminum grades
  • High electrical conductivity — 58 % IACS, better than 95% of aluminum grades
  • Ductile — tolerates forming and impact — 25%, better than 94% of aluminum grades
  • Good corrosion resistance — 72/100, better than 83% of aluminum grades

Limitations

  • Low strength — 35 MPa (5.08 ksi), worse than 96% of aluminum grades
  • Difficult to machine — 30/100, worse than 91% of aluminum grades

8079-O properties

Typical room-temperature values for 8079-O — 10 properties are specific to this condition; the rest are grade-level values shared by every 8079 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

8079-O has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 645°C (1,193 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)645°C1,193 °F
Liquidus Temperature655°C1,211 °F

Mechanical10

8079-O has a yield strength of 35 MPa (5.08 ksi) and a tensile strength of 85 MPa (12.3 ksi) — weaker than 96% of aluminum grades. Elongation at break is 25% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)85 MPa12.3 ksi
Yield Strength (0.2% offset)35 MPa5.1 ksi
Elongation at Break25%
Shear Strength55 MPa8 ksi
Fatigue Strength (Endurance Limit)35 MPa5.1 ksi
Hardness, Brinell22 HB

Thermal6

8079-O is rated for continuous service to 150°C (302 °F). It conducts heat at 228 W/m·K (131.7 BTU/hr·ft·°F), better than 95% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity228 W/m·K132 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

8079-O conducts electricity at 58 % IACS, better than 95% of aluminum grades.

Electrical Conductivity58 % IACS
Electrical Resistivity2.97×10⁻⁸ Ω·m1.17 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryGood in neutral atmosphere, food contact and most organics; attacked by strong acids/alkalis and by chlorides (pinhole pitting in thin foil); avoid contact with wet copper or steel (galvanic).

Sustainability4

Producing a kilogram of 8079-O takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability8

8079-O's machinability is poor (30/100, worse than 91% of aluminum grades); weldability very good (75/100); formability excellent (98/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityVery good75/100
Formability (cold)Excellent98/100
CastabilityGood60/100
Brazeability / SolderabilityGood55/100
PolishabilityFair50/100
Anodizing Responsepoor — high Fe content gives grey, non-uniform films; foil gauges are anodized only for special dielectric/etched-capacitor uses

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 8079 tempers and conditions

8079 is also supplied in 6 other conditions. The full side-by-side table is on the 8079 overview.

Working with 8079-O

Is 8079 easy to machine?

Rarely machined — extremely soft and gummy; foil is slit, die-cut or laser-cut rather than turned or milled.

Can 8079 be welded?

Ultrasonic, resistance seam and foil-to-foil heat sealing work well; fusion welding is impractical at foil gauge.

Can 8079 be formed, bent or molded?

Outstanding cold formability in O temper — deep-drawn smoothwall containers, blister push-through lidding and crimped edges without cracking.

What surface finishes work on 8079?

Normally supplied bright- or matte-rolled and then lacquered, printed or laminated to PET/PE; anodizing is poor due to high Fe.

8079 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.05 – 0.30.15
Feprimary strengthening/grain-refining element0.7 – 1.31
Cu≤ 0.05
Zn≤ 0.1
Others (each)≤ 0.05
Others (total)≤ 0.15
Alremainder, ≥98.5 %balance

8079-O — frequently asked

What is 8079-O used for?

8079-O is typically used for household aluminium foil, flexible packaging laminate foil, pharmaceutical blister push-through lidding, air-conditioner fin stock, cable shielding tape and capacitor foil. In short: premium foil alloy.

What is the yield strength of 8079-O?

8079-O has a typical yield strength of 35 MPa (5.08 ksi) and a tensile strength of 85 MPa (12.3 ksi) — weaker than 96% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 8079-O easy to machine?

Not especially — machinability is rated poor (30/100, worse than 91% of aluminum grades). Rarely machined — extremely soft and gummy; foil is slit, die-cut or laser-cut rather than turned or milled.

Can 8079-O be welded?

Yes — weldability is rated very good (75/100). Ultrasonic, resistance seam and foil-to-foil heat sealing work well; fusion welding is impractical at foil gauge.

What surface finishes work on 8079-O?

Normally supplied bright- or matte-rolled and then lacquered, printed or laminated to PET/PE; anodizing is poor due to high Fe.

Can 8079-O be formed, bent or molded?

Outstanding cold formability in O temper — deep-drawn smoothwall containers, blister push-through lidding and crimped edges without cracking.

What is the maximum service temperature of 8079-O?

8079-O is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 8079-O?

Yes — 8079-O is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designation and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. EN 546-2 Aluminium and aluminium alloys — Foil — Mechanical propertiesCEN (2007)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous AlloysASM International (1990)
  4. Aluminium foil stock alloy datasheets (8011/8079)Foil producers (Hydro, Novelis, ) (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.