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Aluminum 8011 · temper

Aluminum 8011-O

Properties of the O condition, compared with the other 8011 tempers.

Pick for deep-drawn caps, soft household/lidding foil and maximum formability.

Sheet metalBudget cost $

What is 8011-O?

8011-O is 8011 in the O temper — pick for deep-drawn caps, soft household/lidding foil and maximum formability. 8011-O has a yield strength of 40 MPa (5.8 ksi) and a tensile strength of 95 MPa (13.8 ksi) — weaker than 96% of aluminum grades. Elongation at break is 25% and the elastic modulus is 69 GPa (10 Msi). 8011-O has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 620°C (1,148 °F).

Advantages

  • Ductile — tolerates forming and impact — 25%, better than 94% of aluminum grades
  • Forms and bends easily — 92/100, better than 94% of aluminum grades
  • Conducts heat well — 215 W/m·K (124.2 BTU/hr·ft·°F), better than 93% of aluminum grades
  • High electrical conductivity — 48 % IACS, better than 88% of aluminum grades

Limitations

  • Difficult to machine — 22/100, worse than 97% of aluminum grades
  • Low strength — 40 MPa (5.8 ksi), worse than 96% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

8011-O properties

Typical room-temperature values for 8011-O — 10 properties are specific to this condition; the rest are grade-level values shared by every 8011 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

8011-O has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 620°C (1,148 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)620°C1,148 °F
Liquidus Temperature655°C1,211 °F

Mechanical11

8011-O has a yield strength of 40 MPa (5.8 ksi) and a tensile strength of 95 MPa (13.8 ksi) — weaker than 96% of aluminum grades. Elongation at break is 25% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)95 MPa13.8 ksi
Yield Strength (0.2% offset)40 MPa5.8 ksi
Elongation at Break25%
Shear Strength65 MPa9.4 ksi
Fatigue Strength (Endurance Limit)40 MPa5.8 ksi
Hardness, Brinell24 HB
Hardness, Vickers46 HV

Thermal6

8011-O is rated for continuous service to 150°C (302 °F). It conducts heat at 215 W/m·K (124.2 BTU/hr·ft·°F), better than 93% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity215 W/m·K124 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

8011-O conducts electricity at 48 % IACS, better than 88% of aluminum grades.

Electrical Conductivity48 % IACS
Electrical Resistivity3.8×10⁻⁸ Ω·m1.5 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 71% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.84 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in air, fresh water and neutral foodstuffs thanks to the passive oxide; attacked by strong acids and alkalis, and by chlorides in stagnant/crevice conditions — packaging foil is normally lacquered or laminated for aggressive contents.

Sustainability4

Producing a kilogram of 8011-O takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability7

8011-O's machinability is poor (22/100, worse than 97% of aluminum grades); weldability good (60/100); formability excellent (92/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityGood60/100
Formability (cold)Excellent92/100
Brazeability / SolderabilityGood55/100
PolishabilityFair45/100
Anodizing Responsefair — anodizes but the high Fe/Si intermetallic content gives a grey, hazy film; conversion coating, lacquer or laminate is the normal finish

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 8011 tempers and conditions

8011 is also supplied in 9 other conditions. The full side-by-side table is on the 8011 overview.

Working with 8011-O

Is 8011 easy to machine?

Very soft and gummy — use polished high-rake carbide, high speed, generous coolant/lubricant to avoid built-up edge; rarely machined since it ships as thin strip/foil.

Can 8011 be welded?

Not heat-treatable, so no HAZ softening problem beyond annealing; TIG/MIG with 1100 or 4043 filler works on strip, but typical foil gauges are joined by adhesive lamination or heat-seal lacquer instead.

Can 8011 be formed, bent or molded?

Excellent rollability to <10 µm foil and good drawing/curling in O–H24 tempers; harder H18/H19 tempers are chosen for push-through blister foil where controlled brittleness is wanted.

What surface finishes work on 8011?

Normally chromate/chrome-free conversion coated then lacquered, printed or PET/PE laminated; anodizing is possible but gives a dull grey film because of the Fe/Si intermetallics.

8011 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.5 – 0.90.7
FeFe-rich intermetallics give the fine grain/foil rollability0.6 – 10.8
Cu≤ 0.1
Mn≤ 0.2
Mg≤ 0.05
Cr≤ 0.05
Zn≤ 0.1
Ti≤ 0.08
Others (each)total 0.15 max≤ 0.05
Albalance

8011-O — frequently asked

What is 8011-O used for?

8011-O is typically used for pharmaceutical blister and push-through foil, food packaging foil, bottle cap and closure stock, air-conditioner fin stock, cable sheathing strip and container lidding foil. In short: foil and cap closure alloy.

What is the yield strength of 8011-O?

8011-O has a typical yield strength of 40 MPa (5.8 ksi) and a tensile strength of 95 MPa (13.8 ksi) — weaker than 96% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is 8011-O easy to machine?

Not especially — machinability is rated poor (22/100, worse than 97% of aluminum grades). Very soft and gummy — use polished high-rake carbide, high speed, generous coolant/lubricant to avoid built-up edge; rarely machined since it ships as thin strip/foil.

Can 8011-O be welded?

Yes — weldability is rated good (60/100). Not heat-treatable, so no HAZ softening problem beyond annealing; TIG/MIG with 1100 or 4043 filler works on strip, but typical foil gauges are joined by adhesive lamination or heat-seal lacquer instead.

What surface finishes work on 8011-O?

Normally chromate/chrome-free conversion coated then lacquered, printed or PET/PE laminated; anodizing is possible but gives a dull grey film because of the Fe/Si intermetallics.

Can 8011-O be formed, bent or molded?

Excellent rollability to <10 µm foil and good drawing/curling in O–H24 tempers; harder H18/H19 tempers are chosen for push-through blister foil where controlled brittleness is wanted.

What is the maximum service temperature of 8011-O?

8011-O is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 8011-O?

Yes — 8011-O is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. EN 573-3 / EN 546-2 Aluminium and aluminium alloys — foil: mechanical propertiesCEN (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  4. 8011 foil / closure stock technical dataAluminium foil producers (Hydro, Novelis, ) (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.