FabDigit

Aluminum 7020 · temper

Aluminum 7020-T4

Properties of the T4 condition, compared with the other 7020 tempers.

Pick when parts must be bent/formed after heat treatment and then allowed to age (or later artificially aged) to full strength.

CNC machiningSheet metalStandard cost $$

What is 7020-T4?

7020-T4 is 7020 in the T4 temper — pick when parts must be bent/formed after heat treatment and then allowed to age (or later artificially aged) to full strength. 7020-T4 has a yield strength of 210 MPa (30.5 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 56% of aluminum grades. Elongation at break is 16% and the elastic modulus is 70 GPa (10.2 Msi). 7020-T4 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 605°C (1,121 °F).

Advantages

  • Ductile — tolerates forming and impact — 16%, better than 84% of aluminum grades
  • Tough — resists crack growth — 32 MPa·√m (29.1 ksi·√in), better than 83% of aluminum grades

Limitations

  • Poor heat conductor — 115 W/m·K (66.4 BTU/hr·ft·°F), worse than 85% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades
  • Low electrical conductivity — 29 % IACS, worse than 78% of aluminum grades

7020-T4 properties

Typical room-temperature values for 7020-T4 — 13 properties are specific to this condition; the rest are grade-level values shared by every 7020 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

7020-T4 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 605°C (1,121 °F).

Density2.78 g/cm³0.1 lb/in³
Melting Point (Solidus)605°C1,121 °F
Liquidus Temperature650°C1,202 °F

Mechanical13

7020-T4 has a yield strength of 210 MPa (30.5 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 56% of aluminum grades. Elongation at break is 16% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)210 MPa30.5 ksi
Elongation at Break16%
Compressive Strength345 MPa50 ksi
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)120 MPa17.4 ksi
Fracture Toughness (K_IC)32 MPa·√m29.1 ksi·√in
Hardness, Brinell92 HB
Hardness, Vickers98 HV

Thermal6

7020-T4 is rated for continuous service to 120°C (248 °F). It conducts heat at 115 W/m·K (66.4 BTU/hr·ft·°F), worse than 85% of aluminum grades. Thermal expansion is 23.1 µm/m·K (12.8 µin/in·°F).

Thermal Conductivity115 W/m·K66.4 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.1 µm/m·K12.8 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

7020-T4 conducts electricity at 29 % IACS, worse than 78% of aluminum grades.

Electrical Conductivity29 % IACS
Electrical Resistivity5.9×10⁻⁸ Ω·m2.32 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (48/100), worse than 58% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.84 V
Corrosion ResistanceFair48/100
Chemical Resistance SummaryGood in neutral atmospheres and fresh water; anodic to steel and copper (galvanic risk); sensitive to stress-corrosion cracking in chloride/humid service, especially in short-transverse direction and in weld HAZ; attacked by strong acids and alkalis.

Sustainability4

Producing a kilogram of 7020-T4 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability8

7020-T4's machinability is fair (45/100, worse than 72% of aluminum grades); weldability very good (78/100); formability good (55/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)60%
WeldabilityVery good78/100
Formability (cold)Good55/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood55/100
Anodizing Responsegood — clear/hard anodizing works well; Zn-Mg matrix gives a slightly grey-yellow tint, hard coat typical 40–60 µm; anodizing improves exfoliation resistance

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 7020 tempers and conditions

7020 is also supplied in 9 other conditions. The full side-by-side table is on the 7020 overview.

Working with 7020-T4

Is 7020 easy to machine?

Machines well in T6/T651 with sharp carbide tools, high speed and flood coolant; softer T4/O tempers tend to smear and build up on the edge.

Can 7020 be welded?

The most weldable 7xxx alloy — MIG/TIG with 5356 or 5183 filler, HAZ recovers most strength by natural re-aging over 2–4 weeks; avoid restraint and pre-heat to limit SCC in the HAZ.

Can 7020 be formed, bent or molded?

Form in O or T4; T6 bends need generous radii (≥3–4 t) as ductility is limited; hot forming above ~350 °C degrades the temper.

What surface finishes work on 7020?

Anodizes to a slightly grey/yellow clear film and takes hard coat well; chromate/chromate-free conversion coatings and paint are common on structural welded assemblies to combat exfoliation.

7020 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.350.15
Fe≤ 0.40.25
Cukept low for weldability≤ 0.20.1
Mn0.05 – 0.50.25
Mg1 – 1.41.2
Cr0.1 – 0.350.2
Zn4 – 54.5
ZrZr+Ti 0.08–0.250.08 – 0.20.14
Ti≤ 0.20.05
Others (each)total 0.15 max≤ 0.05
Albalance

7020-T4 — frequently asked

What is 7020-T4 used for?

7020-T4 is typically used for bridges, cranes and military vehicles. In short: weldable structural 7xxx.

What is the yield strength of 7020-T4?

7020-T4 has a typical yield strength of 210 MPa (30.5 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 56% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is 7020-T4 easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 72% of aluminum grades). Machines well in T6/T651 with sharp carbide tools, high speed and flood coolant; softer T4/O tempers tend to smear and build up on the edge.

Can 7020-T4 be welded?

Yes — weldability is rated very good (78/100). The most weldable 7xxx alloy — MIG/TIG with 5356 or 5183 filler, HAZ recovers most strength by natural re-aging over 2–4 weeks; avoid restraint and pre-heat to limit SCC in the HAZ.

What surface finishes work on 7020-T4?

Anodizes to a slightly grey/yellow clear film and takes hard coat well; chromate/chromate-free conversion coatings and paint are common on structural welded assemblies to combat exfoliation.

Can 7020-T4 be formed, bent or molded?

Form in O or T4; T6 bends need generous radii (≥3–4 t) as ductility is limited; hot forming above ~350 °C degrades the temper.

What is the maximum service temperature of 7020-T4?

7020-T4 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 7020-T4?

Yes — 7020-T4 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 573-3 Aluminium and aluminium alloys — chemical compositionCEN (2019)
  2. EN 485-2 Aluminium sheet, strip and plate — mechanical propertiesCEN (2018)
  3. EN 755-2 Aluminium extruded rod/bar, tube and profiles — mechanical propertiesCEN (2016)
  4. EN 515 Aluminium wrought products — temper designationsCEN (2017)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  6. ASM Handbook Vol. 13B / Vol. 19 — Corrosion and Fatigue of Aluminium AlloysASM International (2005)
  7. EN AW-7020 (AlZn4.5Mg1) plate and extrusion datasheetsEuropean aluminium producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.