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Aluminum 6151 · temper

Aluminum 6151-T6

Properties of the T6 condition, compared with the other 6151 tempers.

Standard supply condition for 6151 die forgings and rolled rings; full strength with good toughness and machinability.

CNC machiningSheet metalStandard cost $$

What is 6151-T6?

6151-T6 is 6151 in the T6 temper — standard supply condition for 6151 die forgings and rolled rings; full strength with good toughness and machinability. 6151-T6 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 75% of aluminum grades. Elongation at break is 17% and the elastic modulus is 69 GPa (10 Msi). 6151-T6 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 60% of aluminum grades. It melts at 588°C (1,090 °F).

Advantages

  • Ductile — tolerates forming and impact — 17%, better than 85% of aluminum grades
  • Conducts heat well — 175 W/m·K (101.1 BTU/hr·ft·°F), better than 85% of aluminum grades
  • High electrical conductivity — 43 % IACS, better than 83% of aluminum grades
  • Tough — resists crack growth — 30 MPa·√m (27.3 ksi·√in), better than 76% of aluminum grades
  • High strength — 295 MPa (42.8 ksi), better than 75% of aluminum grades

6151-T6 properties

Typical room-temperature values for 6151-T6 — 11 properties are specific to this condition; the rest are grade-level values shared by every 6151 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

6151-T6 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 60% of aluminum grades. It melts at 588°C (1,090 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)588°C1,090 °F
Liquidus Temperature649°C1,200 °F

Mechanical13

6151-T6 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 75% of aluminum grades. Elongation at break is 17% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)295 MPa42.8 ksi
Elongation at Break17%
Shear Strength200 MPa29 ksi
Fatigue Strength (Endurance Limit)100 MPa14.5 ksi
Fracture Toughness (K_IC)30 MPa·√m27.3 ksi·√in
Hardness, Brinell100 HB
Hardness, Rockwell B60 HRB
Hardness, Vickers107 HV

Thermal6

6151-T6 is rated for continuous service to 150°C (302 °F). It conducts heat at 175 W/m·K (101.1 BTU/hr·ft·°F), better than 85% of aluminum grades. Thermal expansion is 23 µm/m·K (12.8 µin/in·°F).

Thermal Conductivity175 W/m·K101 BTU/hr·ft·°F
Specific Heat Capacity895 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23 µm/m·K12.8 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

6151-T6 conducts electricity at 43 % IACS, better than 83% of aluminum grades.

Electrical Conductivity43 % IACS
Electrical Resistivity4×10⁻⁸ Ω·m1.57 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), better than 63% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in atmosphere, fresh water and many neutral organics; attacked by strong acids and alkalis; needs isolation from copper alloys and steel to avoid galvanic attack; Cr addition improves resistance to stress-corrosion cracking.

Sustainability4

Producing a kilogram of 6151-T6 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content25%

Manufacturability8

6151-T6's machinability is good (65/100, better than 62% of aluminum grades); weldability very good (70/100); formability fair (35/100).

MachinabilityGood65/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityVery good70/100
Formability (cold)Fair35/100
CastabilityFair40/100
Brazeability / SolderabilityFair45/100
PolishabilityGood60/100
Anodizing Responsegood — clear and hard anodic coatings form readily; Cr and higher Si content give a slightly grey/dull tone versus 6063, so decorative bright anodizing is limited.

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 6151 tempers and conditions

6151 is also supplied in 3 other conditions. The full side-by-side table is on the 6151 overview.

Working with 6151-T6

Is 6151 easy to machine?

Machines well in T6 with sharp polished-flute carbide tooling, high speeds and flood or MQL lubrication; gummy and prone to built-up edge in O/T4.

Can 6151 be welded?

Readily GTAW/GMAW welded with 4043 or 5356 filler; expect HAZ softening to near-T4 strength unless the part is re-solution treated and re-aged.

Can 6151 be formed, bent or molded?

Excellent hot forgeability (about 380–450 °C) — the main reason the alloy exists; cold form only in O or T4, never in T6.

What surface finishes work on 6151?

Takes clear and hard-coat anodizing well and accepts chromate/chrome-free conversion coatings and paint; bright decorative anodize is dull because of Si and Cr content.

6151 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.6 – 1.20.9
Feimpurity limit≤ 10.4
Cu≤ 0.350.1
Mn≤ 0.20.05
Mg0.45 – 0.80.6
Crgrain-structure control0.15 – 0.350.25
Zn≤ 0.25
Ti≤ 0.15
Others (each)≤ 0.05
Others (total)≤ 0.15
Albalance

6151-T6 — frequently asked

What is 6151-T6 used for?

6151-T6 is typically used for forged wheel discs, brake pistons, rolled rings, die-forged machinery components, forged suspension and steering parts and hydraulic equipment forgings. In short: forged disc alloy.

What is the yield strength of 6151-T6?

6151-T6 has a typical yield strength of 295 MPa (42.8 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 75% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is 6151-T6 easy to machine?

Reasonably — machinability is rated good (65/100, better than 62% of aluminum grades). Machines well in T6 with sharp polished-flute carbide tooling, high speeds and flood or MQL lubrication; gummy and prone to built-up edge in O/T4.

Can 6151-T6 be welded?

Yes — weldability is rated very good (70/100). Readily GTAW/GMAW welded with 4043 or 5356 filler; expect HAZ softening to near-T4 strength unless the part is re-solution treated and re-aged.

What surface finishes work on 6151-T6?

Takes clear and hard-coat anodizing well and accepts chromate/chrome-free conversion coatings and paint; bright decorative anodize is dull because of Si and Cr content.

Can 6151-T6 be formed, bent or molded?

Excellent hot forgeability (about 380–450 °C) — the main reason the alloy exists; cold form only in O or T4, never in T6.

What is the maximum service temperature of 6151-T6?

6151-T6 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 6151-T6?

Yes — 6151-T6 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. ASM Handbook Vol.2: Properties and Selection — Nonferrous Alloys and Special-Purpose MaterialsASM International (1990)
  3. ASTM B247 — Aluminum-Alloy Die Forgings, Hand Forgings and Rolled Ring ForgingsASTM (2020)
  4. Aluminum Standards and DataThe Aluminum Association (2017)
  5. MMPDS / metallic materials property typical valuesBattelle (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.