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Aluminum 6066 · temper

Aluminum 6066-T62

Properties of the T62 condition, compared with the other 6066 tempers.

Re-heat-treated to T6-level strength after forming or welding by the fabricator, when incoming material was O/F/T4.

CNC machiningSheet metalStandard cost $$

What is 6066-T62?

6066-T62 is 6066 in the T62 temper — re-heat-treated to T6-level strength after forming or welding by the fabricator, when incoming material was O/F/T4. 6066-T62 has a yield strength of 350 MPa (50.8 ksi) and a tensile strength of 390 MPa (56.6 ksi) — stronger than 83% of aluminum grades. Elongation at break is 11% and the elastic modulus is 69 GPa (10 Msi). 6066-T62 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 563°C (1,045 °F).

Advantages

  • High strength — 350 MPa (50.8 ksi), better than 83% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades

6066-T62 properties

Typical room-temperature values for 6066-T62 — 8 properties are specific to this condition; the rest are grade-level values shared by every 6066 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

6066-T62 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 563°C (1,045 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)563°C1,045 °F
Liquidus Temperature646°C1,195 °F

Mechanical11

6066-T62 has a yield strength of 350 MPa (50.8 ksi) and a tensile strength of 390 MPa (56.6 ksi) — stronger than 83% of aluminum grades. Elongation at break is 11% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)390 MPa56.6 ksi
Yield Strength (0.2% offset)350 MPa50.8 ksi
Elongation at Break11%
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Hardness, Brinell118 HB
Hardness, Vickers126 HV

Thermal6

6066-T62 is rated for continuous service to 150°C (302 °F). It conducts heat at 147 W/m·K (84.9 BTU/hr·ft·°F), better than 55% of aluminum grades. Thermal expansion is 23.2 µm/m·K (12.9 µin/in·°F).

Thermal Conductivity147 W/m·K84.9 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.2 µm/m·K12.9 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

6066-T62 conducts electricity at 40 % IACS, better than 72% of aluminum grades.

Electrical Conductivity40 % IACS
Electrical Resistivity4.3×10⁻⁸ Ω·m1.69 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.82 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in neutral atmospheres and most organics; the 0.7–1.2% Cu lowers general and intergranular corrosion resistance versus 6061 — avoid chlorides, strong acids/alkalis and prolonged marine exposure without coating or anodizing.

Sustainability4

Producing a kilogram of 6066-T62 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 30%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content30%

Manufacturability6

6066-T62's machinability is very good (72/100, better than 80% of aluminum grades); weldability fair (40/100); formability poor (30/100).

MachinabilityVery good72/100
WeldabilityFair40/100
Formability (cold)Poor30/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood60/100
Anodizing Responsegood — hard/sulfuric anodize performs well; Cu content gives grayish, less uniform clear and bright decorative films

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 6066 tempers and conditions

6066 is also supplied in 10 other conditions. The full side-by-side table is on the 6066 overview.

Working with 6066-T62

Is 6066 easy to machine?

One of the better-machining 6xxx alloys thanks to Cu and Mn — sharp polished-flute carbide tools, high speed, chip-clearing coolant; T6/T651 gives cleaner chips than T4.

Can 6066 be welded?

Arc welding is discouraged (Cu-bearing, hot-crack and IGC prone); if required use 4043/4145 filler, low heat input and re-heat-treat plus age, expecting a weak HAZ.

Can 6066 be formed, bent or molded?

Extrudes and forges well at 400–480 °C but cold formability in T6 is poor — bend and cold-form in O or T4 and age afterwards.

What surface finishes work on 6066?

Takes hard sulfuric and chromic anodize well and paints/powder-coats readily; Cu makes clear/bright decorative anodize gray and blotchy, so specify architectural finish on 6061/6063 instead.

6066 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.9 – 1.81.4
Fe≤ 0.5
Cu0.7 – 1.20.95
Mn0.6 – 1.10.8
Mg0.8 – 1.41.1
Cr≤ 0.4
Zn≤ 0.25
Ti≤ 0.2
Others (each)each≤ 0.05
Others (total)total≤ 0.15
Albalance

6066-T62 — frequently asked

What is 6066-T62 used for?

6066-T62 is typically used for forged shafts, cycle rims, heavy extruded structural sections, high-strength machined brackets, forged suspension and linkage parts and hydraulic and pneumatic bodies. In short: high-strength forging alloy.

What is the yield strength of 6066-T62?

6066-T62 has a typical yield strength of 350 MPa (50.8 ksi) and a tensile strength of 390 MPa (56.6 ksi) — stronger than 83% of aluminum grades. Strength varies by condition: see the 11 listed tempers.

Is 6066-T62 easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). One of the better-machining 6xxx alloys thanks to Cu and Mn — sharp polished-flute carbide tools, high speed, chip-clearing coolant; T6/T651 gives cleaner chips than T4.

Can 6066-T62 be welded?

With care — weldability is rated fair (40/100). Arc welding is discouraged (Cu-bearing, hot-crack and IGC prone); if required use 4043/4145 filler, low heat input and re-heat-treat plus age, expecting a weak HAZ.

What surface finishes work on 6066-T62?

Takes hard sulfuric and chromic anodize well and paints/powder-coats readily; Cu makes clear/bright decorative anodize gray and blotchy, so specify architectural finish on 6061/6063 instead.

Can 6066-T62 be formed, bent or molded?

Extrudes and forges well at 400–480 °C but cold formability in T6 is poor — bend and cold-form in O or T4 and age afterwards.

What is the maximum service temperature of 6066-T62?

6066-T62 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 6066-T62?

Yes — 6066-T62 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association International Alloy Designations and Chemical Composition Limits (Teal Sheets)The Aluminum Association (2018)
  2. ASTM B221 — Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles and TubesASTM International (2021)
  3. EN 573-3 / EN 755-2 — Wrought aluminium alloys, composition and extruded product propertiesCEN (2019)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose MaterialsASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: MaterialsASM International (2005)
  6. Aluminum Standards and Data (typical mechanical & physical property tables)The Aluminum Association (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.