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Aluminum 6063 · temper

Aluminum 6063-T62

Properties of the T62 condition, compared with the other 6063 tempers.

6063 re-solution treated from O/F stock by the fabricator and peak-aged, giving full T6-level strength in parts formed or welded before heat treatment.

What is 6063-T62?

6063-T62 is 6063 in the T62 temper — 6063 re-solution treated from O/F stock by the fabricator and peak-aged, giving full T6-level strength in parts formed or welded before heat treatment. 6063-T62 has a yield strength of 214 MPa (31 ksi) and a tensile strength of 241 MPa (35 ksi) — stronger than 57% of aluminum grades. Elongation at break is 12% and the elastic modulus is 68.9 GPa (9.99 Msi). 6063-T62 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 60% of aluminum grades. It melts at 615°C (1,139 °F).

Advantages

  • Good corrosion resistance — 80/100, better than 98% of aluminum grades
  • Polishes to a fine finish — 80/100, better than 94% of aluminum grades
  • High electrical conductivity — 53 % IACS, better than 92% of aluminum grades
  • Conducts heat well — 200 W/m·K (115.6 BTU/hr·ft·°F), better than 91% of aluminum grades
  • Readily welded — 88/100, better than 85% of aluminum grades

6063-T62 properties

Typical room-temperature values for 6063-T62 — 36 properties are specific to this condition; the rest are grade-level values shared by every 6063 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

6063-T62 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 60% of aluminum grades. It melts at 615°C (1,139 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)615°C1,139 °F
Liquidus Temperature655°C1,211 °F

Mechanical12

6063-T62 has a yield strength of 214 MPa (31 ksi) and a tensile strength of 241 MPa (35 ksi) — stronger than 57% of aluminum grades. Elongation at break is 12% and the elastic modulus is 68.9 GPa (9.99 Msi).

Elastic (Young's) Modulus68.9 GPa10 Msi
Shear Modulus25.8 GPa3.7 Msi
Bulk Modulus68 GPa9.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)241 MPa35 ksi
Yield Strength (0.2% offset)214 MPa31 ksi
Elongation at Break12%
Shear Strength152 MPa22 ksi
Fatigue Strength (Endurance Limit)69 MPa10 ksi
Fracture Toughness (K_IC)29 MPa·√m26.4 ksi·√in
Hardness, Brinell73 HB
Hardness, Vickers83 HV

Thermal6

6063-T62 is rated for continuous service to 150°C (302 °F). It conducts heat at 200 W/m·K (115.6 BTU/hr·ft·°F), better than 91% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity200 W/m·K116 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

6063-T62 conducts electricity at 53 % IACS, better than 92% of aluminum grades.

Electrical Conductivity53 % IACS
Electrical Resistivity3.25×10⁻⁸ Ω·m1.28 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 98% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good80/100
Chemical Resistance SummaryGood in neutral atmospheres, fresh water and mild marine exposure thanks to a self-healing oxide film; attacked by strong alkalis (pH>9) and strong acids, and susceptible to galvanic attack when coupled to copper alloys or stainless steel.

Sustainability4

Producing a kilogram of 6063-T62 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability7

6063-T62's machinability is fair (50/100, worse than 65% of aluminum grades); weldability excellent (88/100); formability fair (45/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityExcellent88/100
Formability (cold)Fair45/100
Brazeability / SolderabilityVery good72/100
PolishabilityVery good80/100
Anodizing Responseexcellent — the benchmark architectural anodizing alloy; clear, bright-dip and electrolytic (bronze/black) coatings come out uniform and streak-free

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 6063 tempers and conditions

6063 is also supplied in 12 other conditions. The full side-by-side table is on the 6063 overview.

Working with 6063-T62

Is 6063 easy to machine?

Machines easily but is gummy in soft tempers — use sharp polished-flute carbide tools, high surface speed, positive rake and generous coolant/lubricant to avoid built-up edge; T6/T83 give the cleanest chips.

Can 6063 be welded?

Excellent GTAW/GMAW weldability with 4043 (general) or 5356 (higher strength/anodizing match); the HAZ drops to roughly T4 strength unless re-solution-treated and aged.

Can 6063 be formed, bent or molded?

Outstanding extrudability — thin walls and intricate hollow dies are routine; bend and roll-form in O/T4/T1, keep bend radii generous in T5/T6 to avoid cracking.

What surface finishes work on 6063?

Best-in-class anodizing alloy: clear, bright-dip, electrolytic bronze/black and powder coating all give uniform streak-free finishes; mechanical polishing and chemical brightening also respond well.

6063 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.2 – 0.60.4
Feimpurity limit≤ 0.350.2
Cu≤ 0.10.02
Mn≤ 0.10.03
Mg0.45 – 0.90.7
Cr≤ 0.10.02
Zn≤ 0.10.02
Ti≤ 0.10.02
Others (each)total 0.15 max≤ 0.05
Alremainder, ~98.9 % nominalbalance

6063-T62 — frequently asked

What is 6063-T62 used for?

6063-T62 is typically used for extruded heat sinks, architectural trim and window/door profiles, curtain-wall and framing sections, industrial T-slot and machine-build profiles, handrails and enclosure frames and tube and pipe fittings. In short: best surface finish; architectural trim.

What is the yield strength of 6063-T62?

6063-T62 has a typical yield strength of 214 MPa (31 ksi) and a tensile strength of 241 MPa (35 ksi) — stronger than 57% of aluminum grades. Strength varies by condition: see the 13 listed tempers.

Is 6063-T62 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 65% of aluminum grades). Machines easily but is gummy in soft tempers — use sharp polished-flute carbide tools, high surface speed, positive rake and generous coolant/lubricant to avoid built-up edge; T6/T83 give the cleanest chips.

Can 6063-T62 be welded?

Yes — weldability is rated excellent (88/100). Excellent GTAW/GMAW weldability with 4043 (general) or 5356 (higher strength/anodizing match); the HAZ drops to roughly T4 strength unless re-solution-treated and aged.

What surface finishes work on 6063-T62?

Best-in-class anodizing alloy: clear, bright-dip, electrolytic bronze/black and powder coating all give uniform streak-free finishes; mechanical polishing and chemical brightening also respond well.

Can 6063-T62 be formed, bent or molded?

Outstanding extrudability — thin walls and intricate hollow dies are routine; bend and roll-form in O/T4/T1, keep bend radii generous in T5/T6 to avoid cracking.

What is the maximum service temperature of 6063-T62?

6063-T62 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 6063-T62?

Yes — 6063-T62 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Standards and Data (Teal Sheets) — alloy 6063 registration and temper limitsThe Aluminum Association (2018)
  2. ASTM B221 — Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles and TubesASTM International (2021)
  3. ASTM B241/B429 — extruded/drawn aluminum tubeASTM International (2020)
  4. EN 755-2 — Aluminium and aluminium alloys, extruded rod/bar/tube/profiles: mechanical propertiesCEN (2016)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys, wrought 6xxx dataASM International (1990)
  6. ASM Specialty Handbook: Aluminum and Aluminum AlloysASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.