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Aluminum 5086 · temper

Aluminum 5086-H24

Properties of the H24 condition, compared with the other 5086 tempers.

Half-hard back-annealed 5086 sheet with strength comparable to H34 and better bendability than straight-hardened H14.

CNC machiningSheet metalStandard cost $$

What is 5086-H24?

5086-H24 is 5086 in the H24 temper — half-hard back-annealed 5086 sheet with strength comparable to H34 and better bendability than straight-hardened H14. 5086-H24 has a yield strength of 255 MPa (37 ksi) and a tensile strength of 325 MPa (47.1 ksi) — stronger than 67% of aluminum grades. Elongation at break is 10% and the elastic modulus is 71 GPa (10.3 Msi). 5086-H24 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 585°C (1,085 °F).

Advantages

  • Good corrosion resistance — 80/100, better than 98% of aluminum grades
  • Readily welded — 88/100, better than 85% of aluminum grades
  • Forms and bends easily — 60/100, better than 77% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades

5086-H24 properties

Typical room-temperature values for 5086-H24 — 34 properties are specific to this condition; the rest are grade-level values shared by every 5086 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

5086-H24 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 585°C (1,085 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)585°C1,085 °F
Liquidus Temperature641°C1,186 °F

Mechanical10

5086-H24 has a yield strength of 255 MPa (37 ksi) and a tensile strength of 325 MPa (47.1 ksi) — stronger than 67% of aluminum grades. Elongation at break is 10% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)325 MPa47.1 ksi
Yield Strength (0.2% offset)255 MPa37 ksi
Elongation at Break10%
Shear Strength185 MPa26.8 ksi
Fatigue Strength (Endurance Limit)152 MPa22 ksi
Hardness, Brinell82 HB

Thermal6

5086-H24 is rated for continuous service to 65°C (149 °F). It conducts heat at 125 W/m·K (72.2 BTU/hr·ft·°F), worse than 72% of aluminum grades. Thermal expansion is 23.8 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity125 W/m·K72.2 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.8 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-270°C-454 °F

Electrical3

5086-H24 conducts electricity at 30 % IACS, worse than 73% of aluminum grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 98% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good80/100
Chemical Resistance SummaryVery good marine and industrial-atmosphere resistance; keep service below ~65 °C to avoid grain-boundary Mg precipitation.

Sustainability4

Producing a kilogram of 5086-H24 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability7

5086-H24's machinability is fair (51/100, worse than 63% of aluminum grades); weldability excellent (88/100); formability good (60/100).

MachinabilityFair51/100
Machinability Rating (AISI 1212 = 100 %)38%
WeldabilityExcellent88/100
Formability (cold)Good60/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsegood — clear and hard anodize both perform well

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 5086 tempers and conditions

5086 is also supplied in 17 other conditions. The full side-by-side table is on the 5086 overview.

Working with 5086-H24

Is 5086 easy to machine?

Gummy and prone to built-up edge — use sharp polished carbide, high rake, high SFM and flood emulsion or MQL; harder tempers (H34/H38) cut cleaner than O.

Can 5086 be welded?

Excellent with GMAW/GTAW using ER5183 or ER5356 filler; no preheat needed, keep interpass below ~120 °C and avoid long exposure >65 °C to prevent sensitization.

Can 5086 be formed, bent or molded?

Form in O/H111 for tight radii; H32/H116 tolerate moderate brake bending (≈2–3 t radius across grain); anneal at 345 °C if severe re-forming is required.

What surface finishes work on 5086?

Takes clear/protective anodize and marine paint systems well; high Mg can streak on bright decorative anodize — abrade or chemical-etch first, and avoid direct contact with steel/copper without isolation.

5086 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.40.15
Fe≤ 0.50.25
Cu≤ 0.10.03
Mn0.2 – 0.70.45
Mgprincipal strengthening/corrosion element3.5 – 4.54
Cr0.05 – 0.250.12
Zn≤ 0.250.05
Ti≤ 0.150.03
Others (each)others total 0.15 max≤ 0.05
Alremainder, ≈94.5%balance

5086-H24 — frequently asked

What is 5086-H24 used for?

5086-H24 is typically used for boat hulls and hull plating, deck plating and superstructure panels, tank trailers and road tankers, cryogenic vessels, pressure shells and missile components. In short: marine standard; highly weldable.

What is the yield strength of 5086-H24?

5086-H24 has a typical yield strength of 255 MPa (37 ksi) and a tensile strength of 325 MPa (47.1 ksi) — stronger than 67% of aluminum grades. Strength varies by condition: see the 18 listed tempers.

Is 5086-H24 easy to machine?

Reasonably — machinability is rated fair (51/100, worse than 63% of aluminum grades). Gummy and prone to built-up edge — use sharp polished carbide, high rake, high SFM and flood emulsion or MQL; harder tempers (H34/H38) cut cleaner than O.

Can 5086-H24 be welded?

Yes — weldability is rated excellent (88/100). Excellent with GMAW/GTAW using ER5183 or ER5356 filler; no preheat needed, keep interpass below ~120 °C and avoid long exposure >65 °C to prevent sensitization.

What surface finishes work on 5086-H24?

Takes clear/protective anodize and marine paint systems well; high Mg can streak on bright decorative anodize — abrade or chemical-etch first, and avoid direct contact with steel/copper without isolation.

Can 5086-H24 be formed, bent or molded?

Form in O/H111 for tight radii; H32/H116 tolerate moderate brake bending (≈2–3 t radius across grain); anneal at 345 °C if severe re-forming is required.

What is the maximum service temperature of 5086-H24?

5086-H24 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5086-H24?

Yes — 5086-H24 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  2. ASTM B928/B928M — High-Magnesium Aluminum-Alloy Sheet and Plate for Marine ServiceASTM International (2019)
  3. International Alloy Designations and Chemical Composition Limits (Teal Sheets)The Aluminum Association (2018)
  4. EN 485-2 / EN 573-3 (EN AW-5086, AlMg4)CEN (2016)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  6. MMPDS-17 (typical mechanical/physical data for 5xxx alloys)Battelle (2022)
  7. Marine plate alloy datasheets (5083/5086 H116/H321)Constellium / Alcoa (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.