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Aluminum 3105 · temper

Aluminum 3105-H25

Properties of the H25 condition, compared with the other 3105 tempers.

The classic North-American 3105 siding/gutter/trim temper — best balance of strength, roll formability and paint-line behaviour.

Sheet metalBudget cost $

What is 3105-H25?

3105-H25 is 3105 in the H25 temper — the classic North-American 3105 siding/gutter/trim temper — best balance of strength, roll formability and paint-line behaviour. 3105-H25 has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 180 MPa (26.1 ksi) — weaker than 61% of aluminum grades. Elongation at break is 8% and the elastic modulus is 69 GPa (10 Msi). 3105-H25 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 635°C (1,175 °F).

Advantages

  • Conducts heat well — 172 W/m·K (99.4 BTU/hr·ft·°F), better than 84% of aluminum grades
  • Forms and bends easily — 70/100, better than 83% of aluminum grades
  • Readily welded — 85/100, better than 79% of aluminum grades
  • High electrical conductivity — 41 % IACS, better than 78% of aluminum grades
  • Good corrosion resistance — 68/100, better than 75% of aluminum grades

Limitations

  • Difficult to machine — 42/100, worse than 77% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

3105-H25 properties

Typical room-temperature values for 3105-H25 — 11 properties are specific to this condition; the rest are grade-level values shared by every 3105 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

3105-H25 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 635°C (1,175 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)635°C1,175 °F
Liquidus Temperature655°C1,211 °F

Mechanical10

3105-H25 has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 180 MPa (26.1 ksi) — weaker than 61% of aluminum grades. Elongation at break is 8% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)180 MPa26.1 ksi
Yield Strength (0.2% offset)160 MPa23.2 ksi
Elongation at Break8%
Shear Strength110 MPa16 ksi
Fatigue Strength (Endurance Limit)62 MPa9 ksi
Hardness, Brinell48 HB

Thermal6

3105-H25 is rated for continuous service to 150°C (302 °F). It conducts heat at 172 W/m·K (99.4 BTU/hr·ft·°F), better than 84% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity172 W/m·K99.4 BTU/hr·ft·°F
Specific Heat Capacity897 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

3105-H25 conducts electricity at 41 % IACS, better than 78% of aluminum grades.

Electrical Conductivity41 % IACS
Electrical Resistivity4.2×10⁻⁸ Ω·m1.65 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood68/100
Chemical Resistance SummaryGood resistance to rural/urban atmospheres, rainwater and mild alkalis of pH 5–8; attacked by strong acids, strong alkalis, mercury salts and chlorides in stagnant crevices; not for prolonged marine immersion without coating.

Sustainability4

Producing a kilogram of 3105-H25 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 40%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content40%

Manufacturability7

3105-H25's machinability is fair (42/100, worse than 77% of aluminum grades); weldability excellent (85/100); formability very good (70/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent85/100
Formability (cold)Very good70/100
Brazeability / SolderabilityGood60/100
PolishabilityFair45/100
Anodizing Responsefair — anodizes protectively but clear coats turn dull grey; alloy is normally pre-painted/coil-coated instead of anodized for decorative use

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 3105 tempers and conditions

3105 is also supplied in 13 other conditions. The full side-by-side table is on the 3105 overview.

Working with 3105-H25

Is 3105 easy to machine?

Soft and gummy — use polished high-rake carbide, high surface speed and flood lubrication to avoid built-up edge; blanking and shearing are preferred over milling for thin coil.

Can 3105 be welded?

Readily GTAW/GMAW/resistance welded with 4043 or 5356 filler (5356 for better colour match after anodizing); HAZ reverts toward O strength, so joints lose H-temper properties.

Can 3105 be formed, bent or molded?

Excellent roll forming, bending and stamping in O/H2x tempers; H14–H18 need generous bend radii and grain-direction control to avoid edge cracking.

What surface finishes work on 3105?

Ideal substrate for coil coating and PVDF/polyester paint after chromate-free pretreatment; clear anodizing gives a dull grey, so anodize only for protection, not appearance.

3105 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.60.3
Fe≤ 0.70.45
Cu≤ 0.30.1
Mn0.3 – 0.80.55
Mg0.2 – 0.80.5
Cr≤ 0.20.05
Zn≤ 0.40.1
Ti≤ 0.10.02
Others (each)0.15 total≤ 0.05
Albalance

3105-H25 — frequently asked

What is 3105-H25 used for?

3105-H25 is typically used for roofing panels, siding and sign blanks. In short: budget-friendly; easy shaping.

What is the yield strength of 3105-H25?

3105-H25 has a typical yield strength of 160 MPa (23.2 ksi) and a tensile strength of 180 MPa (26.1 ksi) — weaker than 61% of aluminum grades. Strength varies by condition: see the 14 listed tempers.

Is 3105-H25 easy to machine?

Not especially — machinability is rated fair (42/100, worse than 77% of aluminum grades). Soft and gummy — use polished high-rake carbide, high surface speed and flood lubrication to avoid built-up edge; blanking and shearing are preferred over milling for thin coil.

Can 3105-H25 be welded?

Yes — weldability is rated excellent (85/100). Readily GTAW/GMAW/resistance welded with 4043 or 5356 filler (5356 for better colour match after anodizing); HAZ reverts toward O strength, so joints lose H-temper properties.

What surface finishes work on 3105-H25?

Ideal substrate for coil coating and PVDF/polyester paint after chromate-free pretreatment; clear anodizing gives a dull grey, so anodize only for protection, not appearance.

Can 3105-H25 be formed, bent or molded?

Excellent roll forming, bending and stamping in O/H2x tempers; H14–H18 need generous bend radii and grain-direction control to avoid edge cracking.

What is the maximum service temperature of 3105-H25?

3105-H25 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 3105-H25?

Yes — 3105-H25 is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  3. EN 485-2 — Aluminium and aluminium alloys, sheet, strip and plate: mechanical propertiesCEN (2016)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. Aluminum Design ManualThe Aluminum Association (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.