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Aluminum 3004 · temper

Aluminum 3004-H38

Properties of the H38 condition, compared with the other 3004 tempers.

Maximum-strength stabilized 3004 sheet/strip for flat panels, closures and shells where only minimal forming follows.

Sheet metalBudget cost $

What is 3004-H38?

3004-H38 is 3004 in the H38 temper — maximum-strength stabilized 3004 sheet/strip for flat panels, closures and shells where only minimal forming follows. 3004-H38 has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 285 MPa (41.3 ksi) — stronger than 65% of aluminum grades. Elongation at break is 6% and the elastic modulus is 69 GPa (10 Msi). 3004-H38 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 629°C (1,164 °F).

Advantages

  • Readily welded — 88/100, better than 85% of aluminum grades
  • High electrical conductivity — 41 % IACS, better than 78% of aluminum grades
  • Conducts heat well — 161 W/m·K (93 BTU/hr·ft·°F), better than 76% of aluminum grades
  • Good corrosion resistance — 68/100, better than 75% of aluminum grades

3004-H38 properties

Typical room-temperature values for 3004-H38 — 11 properties are specific to this condition; the rest are grade-level values shared by every 3004 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

3004-H38 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 629°C (1,164 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)629°C1,164 °F
Liquidus Temperature654°C1,209 °F

Mechanical11

3004-H38 has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 285 MPa (41.3 ksi) — stronger than 65% of aluminum grades. Elongation at break is 6% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus72 GPa10.4 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)285 MPa41.3 ksi
Yield Strength (0.2% offset)250 MPa36.3 ksi
Elongation at Break6%
Compressive Strength205 MPa29.7 ksi
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Hardness, Brinell77 HB

Thermal6

3004-H38 is rated for continuous service to 150°C (302 °F). It conducts heat at 161 W/m·K (93 BTU/hr·ft·°F), better than 76% of aluminum grades. Thermal expansion is 23.2 µm/m·K (12.9 µin/in·°F).

Thermal Conductivity161 W/m·K93 BTU/hr·ft·°F
Specific Heat Capacity893 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.2 µm/m·K12.9 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

3004-H38 conducts electricity at 41 % IACS, better than 78% of aluminum grades.

Electrical Conductivity41 % IACS
Electrical Resistivity4.1×10⁻⁸ Ω·m1.61 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.84 V
Corrosion ResistanceGood68/100
Chemical Resistance SummaryVery good in atmosphere, fresh water and neutral pH 4–9 media; resists most foodstuffs and mild organics (basis of can body stock, usually with internal lacquer). Attacked by strong acids and alkalis, mercury salts and chloride-rich stagnant crevices; avoid direct contact with copper alloys or stainless in wet service.

Sustainability4

Producing a kilogram of 3004-H38 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 55%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content55%

Manufacturability7

3004-H38's machinability is good (58/100, worse than 53% of aluminum grades); weldability excellent (88/100); formability fair (40/100).

MachinabilityGood58/100
Machinability Rating (AISI 1212 = 100 %)90%
WeldabilityExcellent88/100
Formability (cold)Fair40/100
Brazeability / SolderabilityFair45/100
PolishabilityGood55/100
Anodizing Responsegood — sound clear/hard anodic films for protection, but Mn-bearing matrix gives a slightly grey, sometimes streaky tone, so it is a fair-only choice for bright decorative anodising

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 3004 tempers and conditions

3004 is also supplied in 14 other conditions. The full side-by-side table is on the 3004 overview.

Working with 3004-H38

Is 3004 easy to machine?

Gummy and prone to built-up edge in O/H32 tempers — use sharp polished high-rake carbide, high speed, generous lubrication; harder H36/H38/H19 tempers cut and part off much more cleanly.

Can 3004 be welded?

Readily GTAW/GMAW/resistance welded with 5356 or 4043 filler (5356 for higher joint strength); the HAZ reverts toward O temper so design joints for annealed properties.

Can 3004 be formed, bent or molded?

Excellent cold formability — O and H32 take deep draws and spinning; stabilized H3x tempers resist age-softening and Lüders marking, and H19 is engineered specifically for draw-and-iron canmaking.

What surface finishes work on 3004?

Takes clear/hard anodising, chromate or chrome-free conversion coatings, coil-coated paint and lithographic lacquers well; bright decorative anodising is only fair because Mn gives a grey cast, so paint or coil coating is preferred for cosmetic panels.

3004 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.30.15
Fe≤ 0.70.4
Cu≤ 0.250.05
Mn1 – 1.51.2
Mg0.8 – 1.31
Zn≤ 0.250.05
Others (each)each≤ 0.05
Others (total)total≤ 0.15
Al≥ 96.3 (balance)

3004-H38 — frequently asked

What is 3004-H38 used for?

3004-H38 is typically used for beverage can bodies, roofing and siding sheet, chemical drums, lighting reflectors, cooking utensils and deep-drawn and spun housings. In short: can body alloy; higher strength.

What is the yield strength of 3004-H38?

3004-H38 has a typical yield strength of 250 MPa (36.3 ksi) and a tensile strength of 285 MPa (41.3 ksi) — stronger than 65% of aluminum grades. Strength varies by condition: see the 15 listed tempers.

Is 3004-H38 easy to machine?

Reasonably — machinability is rated good (58/100, worse than 53% of aluminum grades). Gummy and prone to built-up edge in O/H32 tempers — use sharp polished high-rake carbide, high speed, generous lubrication; harder H36/H38/H19 tempers cut and part off much more cleanly.

Can 3004-H38 be welded?

Yes — weldability is rated excellent (88/100). Readily GTAW/GMAW/resistance welded with 5356 or 4043 filler (5356 for higher joint strength); the HAZ reverts toward O temper so design joints for annealed properties.

What surface finishes work on 3004-H38?

Takes clear/hard anodising, chromate or chrome-free conversion coatings, coil-coated paint and lithographic lacquers well; bright decorative anodising is only fair because Mn gives a grey cast, so paint or coil coating is preferred for cosmetic panels.

Can 3004-H38 be formed, bent or molded?

Excellent cold formability — O and H32 take deep draws and spinning; stabilized H3x tempers resist age-softening and Lüders marking, and H19 is engineered specifically for draw-and-iron canmaking.

What is the maximum service temperature of 3004-H38?

3004-H38 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 3004-H38?

Yes — 3004-H38 is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  3. EN 485-2 — Aluminium and aluminium alloys: sheet, strip and plate, mechanical propertiesCEN (2016)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: MaterialsASM International (2005)
  6. Can body stock / 3004 sheet & coil datasheetsConstellium / Novelis (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.