FabDigit

Aluminum 2124 · temper

Aluminum 2124-O

Properties of the O condition, compared with the other 2124 tempers.

Softest condition for heavy forming or machining prior to solution treatment.

CNC machiningSheet metalPremium cost $$$

What is 2124-O?

2124-O is 2124 in the O temper — softest condition for heavy forming or machining prior to solution treatment. 2124-O has a yield strength of 75 MPa (10.9 ksi) and a tensile strength of 185 MPa (26.8 ksi) — weaker than 91% of aluminum grades. Elongation at break is 20% and the elastic modulus is 73.1 GPa (10.6 Msi). 2124-O has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F).

Advantages

  • Tough — resists crack growth — 34 MPa·√m (30.9 ksi·√in), better than 90% of aluminum grades
  • High electrical conductivity — 50 % IACS, better than 90% of aluminum grades
  • Ductile — tolerates forming and impact — 20%, better than 89% of aluminum grades
  • Conducts heat well — 190 W/m·K (109.8 BTU/hr·ft·°F), better than 89% of aluminum grades
  • Forms and bends easily — 75/100, better than 86% of aluminum grades

Limitations

  • Low strength — 75 MPa (10.9 ksi), worse than 91% of aluminum grades
  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Needs corrosion protection — 35/100, worse than 85% of aluminum grades

2124-O properties

Typical room-temperature values for 2124-O — 11 properties are specific to this condition; the rest are grade-level values shared by every 2124 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

2124-O has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F).

Density2.78 g/cm³0.1 lb/in³
Melting Point (Solidus)502°C936 °F
Liquidus Temperature638°C1,180 °F

Mechanical12

2124-O has a yield strength of 75 MPa (10.9 ksi) and a tensile strength of 185 MPa (26.8 ksi) — weaker than 91% of aluminum grades. Elongation at break is 20% and the elastic modulus is 73.1 GPa (10.6 Msi).

Elastic (Young's) Modulus73.1 GPa10.6 Msi
Shear Modulus28 GPa4.1 Msi
Bulk Modulus76 GPa11 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)185 MPa26.8 ksi
Yield Strength (0.2% offset)75 MPa10.9 ksi
Elongation at Break20%
Compressive Strength450 MPa65.3 ksi
Shear Strength125 MPa18.1 ksi
Fatigue Strength (Endurance Limit)138 MPa20 ksi
Fracture Toughness (K_IC)34 MPa·√m30.9 ksi·√in
Hardness, Brinell47 HB

Thermal6

2124-O is rated for continuous service to 150°C (302 °F). It conducts heat at 190 W/m·K (109.8 BTU/hr·ft·°F), better than 89% of aluminum grades. Thermal expansion is 22.9 µm/m·K (12.7 µin/in·°F).

Thermal Conductivity190 W/m·K110 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.9 µm/m·K12.7 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

2124-O conducts electricity at 50 % IACS, better than 90% of aluminum grades.

Electrical Conductivity50 % IACS
Electrical Resistivity3.45×10⁻⁸ Ω·m1.36 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), worse than 85% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.64 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryPoor in chloride-bearing and acidic media; Cu-rich phases drive pitting and exfoliation. Requires alclad, anodize+primer or chromate-free conversion coating; avoid direct contact with steel/CFRP without isolation.

Sustainability4

Producing a kilogram of 2124-O takes about 210 MJ of energy and emits 12.5 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability7

2124-O's machinability is fair (45/100, worse than 72% of aluminum grades); weldability poor (20/100); formability very good (75/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityPoor20/100
Formability (cold)Very good75/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityGood55/100
Anodizing Responsefair — hard/sulfuric anodize is routine for protection but Cu content gives dark, non-uniform color; chromic or sulfuric + seal used for airframe parts

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 2124 tempers and conditions

2124 is also supplied in 4 other conditions. The full side-by-side table is on the 2124 overview.

Working with 2124-O

Is 2124 easy to machine?

Excellent chip control in T851; use sharp carbide, high speed and flood coolant — plate is stress-relieved so machined parts stay dimensionally stable.

Can 2124 be welded?

Not recommended for fusion welding (hot cracking, loss of temper); join by riveting, bolting or friction-stir welding with qualified procedures.

Can 2124 be formed, bent or molded?

Form in O or T351 condition only; T851 plate is essentially non-formable and should be machined to shape.

What surface finishes work on 2124?

Anodize (chromic/sulfuric per MIL-A-8625) or conversion-coat plus primer is mandatory for corrosion protection; alclad or shot peening improves fatigue/exfoliation life.

2124 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sicontrolled low for toughness≤ 0.2
Fecontrolled low for toughness≤ 0.3
Cu3.8 – 4.94.4
Mn0.3 – 0.90.6
Mg1.2 – 1.81.5
Cr≤ 0.1
Zn≤ 0.25
Ti≤ 0.15
Others (each)≤ 0.05
Others (total)≤ 0.15
Albalance

2124-O — frequently asked

What is 2124-O used for?

2124-O is typically used for aerospace plate, bulkheads and wing skins. In short: high-purity aerospace plate; improved 2024.

What is the yield strength of 2124-O?

2124-O has a typical yield strength of 75 MPa (10.9 ksi) and a tensile strength of 185 MPa (26.8 ksi) — weaker than 91% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is 2124-O easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 72% of aluminum grades). Excellent chip control in T851; use sharp carbide, high speed and flood coolant — plate is stress-relieved so machined parts stay dimensionally stable.

Can 2124-O be welded?

Not readily — weldability is rated poor (20/100). Not recommended for fusion welding (hot cracking, loss of temper); join by riveting, bolting or friction-stir welding with qualified procedures.

What surface finishes work on 2124-O?

Anodize (chromic/sulfuric per MIL-A-8625) or conversion-coat plus primer is mandatory for corrosion protection; alclad or shot peening improves fatigue/exfoliation life.

Can 2124-O be formed, bent or molded?

Form in O or T351 condition only; T851 plate is essentially non-formable and should be machined to shape.

What is the maximum service temperature of 2124-O?

2124-O is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 2124-O?

Yes — 2124-O is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. AMS 4101 — Aluminum Alloy Plate 2124-T851SAE International (2018)
  3. EN 573-3 / EN 485-2 wrought aluminium plateCEN (2019)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. MMPDS-17 (Metallic Materials Properties Development and Standardization)Battelle/FAA (2022)
  6. Aerospace plate alloy datasheets (2124-T851)Constellium / Arconic (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.